Dual balanced capacitance manometers for suppressing vibration effects

• US 5,396,803 A
• Filed: 07/07/1993
• Issued: 03/14/1995
• Est. Priority Date: 07/07/1993
• Status: Expired due to Term

• Current Assignee: Brooks Instrument LLC (Illinois Tool Works Inc.)
• Original Assignee: Tylan General, Inc. (Merck & Co., Inc.)
• Inventors: Ferran, Robert J.
• Primary Examiner(s): Chilcot, Jr., Richard F.
• Assistant Examiner(s): Oen, William L.
• Application Number:
  US08/088,317
• Time in Patent Office: 615 Days
• Field of Search: 73/718, 73/724, 73/728, 73/722, 361/283
• US Class Current: 73/724
• CPC Class Codes: G01L 15/00 Devices or apparatus for measuring two or more fluid pressure values simultaneously
• CPC Class Codes: G01L 19/0084 to the outside of the housing other details about the housing see G01L19/14
• CPC Class Codes: G01L 19/02 Arrangements for preventing, or for compensating for, effects of inclination or acceleration of the measuring device; Zero-setting means for aneroid barometers G01L7/14
• CPC Class Codes: G01L 9/0072 using variations in capacitance

Abstract

A sensor measures an unknown pressure having to a sensitivity on the order of 1 micro-torr. The sensor includes two 10 micro-torr sensitivity capacitance manometers which each receive the unknown pressure. The capacitance manometers are positioned about a common axis around a common pressure chamber that receives the unknown pressure so that the flexible diaphragms of each of the capacitance manometers simultaneously deform either outwardly or inwardly from the common pressure chamber in response to changes in pressure. When a vibrational or gravitational force is applied to the sensor, one flexible diaphragm deforms outwardly away from the common pressure chamber and the other deforms inwardly towards the common pressure chamber. Hence, changes in pressure cause each of the capacitance manometers to produce a like change in their output signal; however, vibrational or gravitational forces produce an opposite change in their output signal. The capacitance manometers are also connected to an electrical circuit which nulls any changes resulting from vibration or gravity, and the electrical circuit is tuneable to account for any variations in the changes due to gravitational forces produced by the capacitance manometers.

Claims

1. A pressure sensor, comprising:

a common pressure chamber receiving a varying pressure;

a first flexible member positioned adjacent said common pressure chamber such that at least a portion of said first flexible member moves in response to variations in said variable pressure and said portion further moves in a first direction in response to a vibrational or gravitational force;

a first fixed member positioned relative to said first flexible member such that said first fixed member and said first flexible member form a first capacitive sensor which produces a first signal responsive to said movement of said first flexible member, and where movement of said first flexible member in said first direction produces a positive change in said first signal;

a second flexible member positioned adjacent said common pressure chamber such that at least a portion of said second flexible member moves in response to variations in said variable pressure and said portion further moves in said first direction in response to said vibrational or gravitational force; and

a second fixed member positioned relative to said second flexible member such that said second fixed member and said second flexible member form a second capacitive sensor which produces a second signal responsive to said movement in said second flexible member and where movement of said second flexible member in said first direction produces a negative change in said second signal,

wherein said first and second capacitive sensors are physically uncoupled to operate independently of each other in the presence of movement, said first and second signals from said first and second capacitive sensors being combined to provide a pressure measurement signal having a sensitivity at least as low as 1 micro-torr.

2. The sensor of claim 1, wherein said first and said second sensors comprise capacitance manometers having a sensitivity of approximately 10 micro-torr.

3. The sensor of claim 2, further comprising an electrical circuit, receiving said first and second signals, configured to produce a pressure signal indicative of said variable pressure based on said first and second signals.

4. The sensor of claim 1, wherein said first and second flexible members respectively form an gas-tight barrier between said common pressure chamber and a first and a second reference pressure chamber.

5. The sensor of claim 4, wherein said first and said second reference chambers receive a first and second reference pressure respectively, and said first flexible member moves in response to a variation between said first reference pressure and said varying pressure and said second flexible member moves in response to a variation between said second reference pressure and said varying pressure.

6. The sensor of claim 5, wherein said first and said second reference pressures are identical.

7. The sensor of claim 6, wherein each of said first and second flexible members and each of said first and second fixed members are centered about a common axis and said first and second flexible members are respectively interposed between said first and second fixed members and said common pressure chamber.

8. The sensor of claim 7, wherein said vibrational or gravitational force causes said first flexible member to move a first distance away from said first fixed member and said vibrational or gravitational force further causes said second flexible member to move a second distance toward said second fixed member.

9. The sensor of claim 8, wherein movement of said first flexible member away from said and second flexible diaphragm produce an opposite change in said first and second signals produced by said first and second sensors.

10. The sensor of claim 1, wherein said sensor is positioned within an oven configured to maintain said sensor at a constant temperature to thereby minimize the effects of condensation on said sensor.

11. A capacitive pressure sensor comprising:

a common source of an unknown pressure;

a first capacitance manometer that receives said unknown pressure to produce a first signal indicative of said unknown pressure, said first capacitance manometer positioned in a first location where a vibrational or gravitational force applied to said sensor causes a positive change in said first signal; and

a second capacitance manometer that receives said unknown pressure to produce a second signal indicative of said unknown pressure, said second capacitance manometer positioned in a second location where a vibrational or gravitational force applied to said sensor causes a negative change in said second signal,

said first and second signals combined to provide a pressure measurement responsive to a difference between said first and second signals, said pressure measurement sensitive to changes in said unknown pressure of at least as low as 1 micro-torr.

12. The sensor of claim 11, further comprising an electrical circuit receiving said first and second signals configured to produce a pressure signal indicative of said unknown pressure, wherein said pressure signal is unaffected by said positive and negative changes in said first and second signals respectively resulting from said vibrational or gravitational force.

13. The sensor of claim 12, wherein said electrical circuit includes an adjustable component which permits said electrical circuit to be trimmed to thereby eliminate changes in said pressure signal resulting from said vibrational or gravitational force.

14. The sensor of claim 13, wherein said adjustable components weights said first and second signals and said circuit then sums said weighted first and second signals so that said positive change in said first signal due to said gravitational force is substantially canceled by said corresponding negative change in said second signal thereby producing said pressure signal which is substantially unaffected by said vibrational or gravitational force.

15. The sensor of claim 14, wherein said first and second capacitance manometers have sensitivities on the range of 10 micro-torr.

16. The sensor of claim 15, wherein said first and second capacitance manometers each respectively include a first and second flexible diaphragm forming a first and second variable electrode which move in response to said unknown pressure, and a first and second fixed member forming a first and second fixed electrode, wherein said first signal is a capacitance signal measured between said first fixed and variable electrodes and said second signal is a capacitance signal measured between said second fixed and variable electrodes.

17. The sensor of claim 16, wherein said first and second capacitance manometers are positioned relative to each other such that a change in said unknown pressure causes a portion of said first flexible diaphragm to move closer to said first fixed member, and said change in said unknown pressure causes a portion of said second flexible diaphragm to move closer to said second fixed member.

18. The sensor of claim 17, wherein said first and second capacitance manometers are positioned relative to each other such that said vibrational or gravitational force causes a portion of said first flexible member to move away from said first fixed member and said vibrational or gravitational force causes a portion of said second flexible member to move towards said second fixed member.

19. A capacitive pressure sensor comprising:

means for providing an unknown pressure to a common pressure chamber;

first capacitive measurement device that receives said unknown pressure and that produces a first signal indicative of said unknown pressure, said first measurement device positioned so that application of a vibrational or gravitational force to said pressure sensor produces a first change in said first signal;

second capacitive measurement device uncoupled from said first capacitive measurement device and that operates independently to receive said unknown pressure and to produce a second signal indicative of said unknown pressure, said second measurement device positioned so that application of said vibrational or gravitational force to said pressure sensor produces a second change in said second signal, and

a circuit that receives and combines said first and second signals from said first and second capacitive measurement devices to generate a sensor output signal responsive to said unknown pressure, said circuit combining said first and second signals such that changes in said first and second signals caused by vibrational or gravitational forces cancel, said sensor output signal having a sensitivity to said unknown pressure to changes at least as small as 1 micro-torr.

20. The sensor of claim 19, further comprising an electrical measurement means for receiving said first and second signals and for producing a pressure signal indicative of said unknown pressure such that said pressure signal is unaffected by said first change in said first signal or said second change in said second signal.

21. The sensor of claim 20, wherein said electrical measurement means further includes an adjustable component which permits said electrical measurement means to be adjusted to produce said pressure signal.

22. The sensor of claim 20, wherein each of said first measurement means and said second measurement means comprises:

a flexible member, at least a portion of which moves in response to changes in said unknown pressure; and

a fixed member positioned relative to said flexible member to form a capacitance manometer.

23. The sensor of claim 22, wherein said portion of said flexible member moves away from said fixed member in response to a change in said unknown pressure.

24. The sensor of claim 23, wherein said portion of said flexible member of said first measurement means moves towards said respective fixed member when said vibrational or gravitational force is applied to said sensor, and said portions of said flexible member of said second measurement means moves away from said respective fixed member when said vibrational or gravitational force is applied to said sensor.

25. The sensor of claim 19, wherein said sensor is positioned within an oven configured to maintain said sensor at a constant temperature to thereby minimize the effects of condensation on said sensor.

26. A method of measuring an unknown pressure in the presence of vibrational or gravitational forces, comprising the steps of:

providing said unknown pressure to first and second capacitance manometers, each of said capacitance manometers having a sensitivity sufficient to be affected by a vibrational or gravitational force such that measurements of very low pressures are distorted by said vibrational or gravitational force;

producing a first signal indicative of said unknown pressure from said first capacitance manometer;

producing a second signal indicative of said unknown pressure from said second capacitance manometer;

positioning said first and second capacitance manometers with respect to each other so that said vibrational or gravitational force produces a first change in said first signal produced by said first capacitance manometer and said vibrational or gravitational force produces a second change in said second signal produced by said second capacitance manometer, said capacitance manometers selected so that said first change and said second change are substantially similar in magnitude and opposite in sign; and

combining said first and second signals to provide a third signal, wherein said third signal is unaffected by either said first or second changes in the signals respectively produced by said first and second capacitance manometers such that said third signal provides an accurate indication of said unknown pressure with a sensitivity as low as at least 1 micro-torr.

27. A pressure sensor comprising:

a common pressure chamber receiving a varying pressure;

a first flexible member positioned adjacent said common pressure chamber such that at least a portion of said first flexible member moves in response to variations in said variable pressure and said portion further moves in a first direction in response to a vibrational or gravitational force;

a first fixed member positioned relative to said first flexible member such that said first fixed member and said first flexible member form a first sensor which produces a first signal responsive to said movement of said first flexible member, and where movement of said first flexible member in said first direction produces a positive change in said first signal;

a second flexible member positioned adjacent said common pressure chamber such that at least a portion of said second flexible member moves in response to variations in said variable pressure and said portion further moves in said first direction in response to said vibrational or gravitational force;

a second fixed member positioned relative to said second flexible member such that said second fixed member and said second flexible member form a second sensor which produces a second signal responsive to said movement in said second flexible member and where movement of said second flexible member in said first direction produces a negative change in said second signal; and

a component adjustable after the manufacture of said pressure sensor which applies an adjustable linearly-variable weight to and adds together each of said first and second signals, so that said first and second signals, when weighted by said component after adjustment, sum to a value approximately equal to zero in response to movement of said flexible members induced by vibrational and gravitational forces.

28. A pressure sensor comprising:

a common source of an unknown pressure;

a thermostatically-controlled oven, said oven maintaining said pressure sensor at a constant temperature, thereby minimizing changes in the operation of said pressure sensor caused by thermal expansion or contraction of the materials comprising said pressure sensor and thereby minimizing condensation within said pressure sensor;

a first capacitance manometer that receives said unknown pressure to produce a first signal indicative of said unknown pressure, said first capacitance manometer positioned in a first location where a vibrational or gravitational force applied to said sensor causes a positive change in said first signal; and

a second capacitance manometer that receives said unknown pressure to produce a second signal indicative of said unknown pressure, said second capacitance manometer positioned in a second location where a vibrational or gravitational force applied to said sensor causes a negative change in said second signal.

29. A pressure sensor comprising:

a common pressure chamber;

an inlet that communicates an unknown pressure to said common pressure chamber;

a first measuring device that receives said unknown pressure and that produces a first signal indicative of said unknown pressure, said first measuring device positioned so that application of a vibrational or gravitational force to said pressure sensor produces a first change in said first signal;

a second measuring device that receives said unknown pressure and that produces a second signal indicative of said unknown pressure, said second measuring device positioned so that application of said vibrational or gravitational force to said pressure sensor produces a second change in said second signal;

an electrical circuit capable of adjustment after the manufacture of said pressure sensor which applies a linearly-variable weight factor to each of said first and second signals and sums the weighted first and second signals, said weight factor chosen to cancel the dependence of the pressure reading of said pressure sensor on vibrational motion and gravitational forces; and

a thermostatically-controlled oven, said oven maintaining said pressure sensor at a constant temperature to minimize the effects of thermal expansion and contraction on said pressure sensor and to minimize the effects on said pressure sensor of condensation.