Apparatus and method for printing color images

• US 5,396,839 A
• Filed: 09/23/1992
• Issued: 03/14/1995
• Est. Priority Date: 09/23/1992
• Status: Expired due to Fees

• Current Assignee: COL1OR
• Original Assignee: COL1OR
• Inventors: Rice, Vic G.
• Primary Examiner(s): FISHER, J REED
• Application Number:
  US07/949,570
• Time in Patent Office: 902 Days
• Field of Search: 101/211, 101/492, 101/32, 101/22, 264/1.3, 264/1.4, 264/1.7, 264/22, 264/132, 427/256, 427/258, 427/288, 430/21, 430/22, 430/290
• US Class Current: 101/32
• CPC Class Codes: B31F 1/07 Embossing , i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profilesB31F1/128 takes precedence; corrugating B31F1/20; embossing in combination with printing B41F19/02, B41M1/24; typewriters for embossing B41J3/38; stamping in combination with deforming B41K3/36
• CPC Class Codes: B31F 2201/0792 Printing
• CPC Class Codes: B41M 1/14 Multicolour printing
• CPC Class Codes: B41M 1/18 Printing one ink over another
• CPC Class Codes: B41M 1/24 combined with embossing printing machines for carrying out printing operations combined with embossing B41F19/02
• CPC Class Codes: B41M 3/06 Veined printings; Fluorescent printings; Stereoscopic images; Imitated patterns, e.g. tissues, textiles
• CPC Class Codes: B41M 7/0027 using protective coatings or layers by lamination or by fusion of the coatings or layers
• CPC Class Codes: B41M 7/0072 using mechanical wave energy, e.g. ultrasonics; using magnetic or electric fields, e.g. electric discharge, plasma
• CPC Class Codes: B41M 7/0081 using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
• CPC Class Codes: B41M 7/009 using thermal means, e.g. infrared radiation, heat
• CPC Class Codes: G03F 3/04 by photographic means
• CPC Class Codes: G03F 5/22 combining several screens; Elimination of moiré

Abstract

A method of printing color images which includes the formation of a pattern of three primary color separated halftones of the image from a medium applied to a substrate. The medium is embossed to form a surface relief configuration on each halftone image. Each surface relief configuration reflects one specific primary color at a specific angle. In one embodiment, the medium is applied to a substrate in the pattern of color separated halftone images in a single printing pass by a composite offset printing plate. The medium is then embossed by an embossing plate to create the surface relief configurations thereon. In a second embodiment, the medium is applied to the substrate and embossed by a single plate in a single printing pass. In a third embodiment, the medium is applied to the substrate in a relatively continuous layer and thereafter embossed to simultaneously create a pattern of color separated halftones of the image and a different surface relief configuration on each halftone image. In a fourth embodiment, the medium is applied to the substrate in a relatively continuous layer and thereafter embossed to form a plurality of surface relief configurations thereon. The halftone images are then formed on the embossed medium to produce a full color image by applying a coating over the portions of the medium where the primary colors should not be reflected.

Claims

1. A method of printing a color image in a printing process comprising the sequential steps of creating a plurality of color separated halftones of the image, forming the halftones of the image from a liquid medium applied to a substrate, and embossing the liquid medium to form a plurality of surface relief configurations thereon, each halftone of the image having a different surface relief configuration formed thereon so as to reflect a different color when the embossed halftones are viewed at a specific angle whereby the embossed halftones create a printed copy of the color image.

2. The method of claim 1 wherein the creating step includes photographing the image to be printed through a distinctly configured color separation halftone screen.

3. The method of claim 1 wherein the creating step includes creating halftones of the image for three primary colors.

4. The method of claim 3 wherein the color image is created by the mixing of primary colors.

5. The method of claim 3 wherein the primary colors are blue, red and green.

6. The method of claim 3 wherein the primary colors are yellow, magenta and cyan.

7. The method of claim 1 wherein the forming step includes forming halftones of the image from the liquid medium with a rotary printing press.

8. The method of claim 1 wherein the substrate is printing stock and the liquid medium is a photopolymer ink and the forming step includes applying the photopolymer ink to the printing stock through the process of offset lithography.

9. The method of claim 1 wherein the forming step includes applying the liquid medium on the substrate in a pattern of the color separated halftones of the image.

10. The method of claim 9 wherein the applying step includes applying the liquid medium on the substrate in the pattern of the color separated halftones of the image in a single printing pass.

11. The method of claim 10 wherein the applying step includes applying the liquid medium in the pattern of the color separated halftone images in a single printing pass with a composite printing plate containing a pattern of the color separated halftones of the image.

12. The method of claim 9 wherein the applying step includes applying the liquid medium for each color separated halftone of the image in a printing pass with a printing plate containing said halftone image thereon.

13. The method of claim 1 wherein the surface relief configurations are each diffraction gratings.

14. The method of claim 13 wherein each diffraction grating consists of a plurality of substantially parallel grooves, the cross-section of each groove being substantially symmetrical about a centerline.

15. The method of claim 14 wherein the angle of the groove centerline of each diffraction grating is different from the angle of the groove centerline of each other diffraction grating.

16. The method of claim 13 wherein the cross-section of a diffraction grating is substantially "V" shaped.

17. The method of claim 13 wherein the cross-section of a diffraction grating is substantially parabolic in shape.

18. The method of claim 1 wherein the embossing step includes forming each surface relief configuration with an embossing plate having a surface constructed to produce a surface relief configuration when pressed against the liquid medium.

19. The method of claim 1 wherein embossing step includes forming the surface relief configurations with an embossing plate having a surface constructed to produce a different surface relief configuration on each halftone of the image when the embossing plate is pressed against the liquid medium.

20. The method of claim 1 wherein the embossing step includes using a rotary embossing drum to emboss the liquid medium.

21. The method of claim 1 wherein the liquid medium is a single color.

22. The method of claim 1 wherein the liquid medium is transparent.

23. A method of printing a color image comprising the steps of creating three distinctly configured color separated halftones of the image, creating a printing plate having a pattern of the three color separated halftones of the image thereon, applying a single ink with the printing plate in a printing process to printing stock to produce the pattern of the three color separated halftones of the image on the printing stock, embossing the ink with an embossing plate to produce a different diffraction grating on each color separated halftone of the image and curing the ink, the three color separated halftones of the image each reflecting a different color when the ink is viewed at a specific angle so as to create a printed copy of the color image.

24. The method of claim 23 wherein the applying step includes applying the ink to the printing stock in a rotary printing process.

25. The method of claim 23 wherein the embossing step includes embossing the ink in a rotary printing process.