Anterior interbody fusion device

• US 5,397,364 A
• Filed: 10/12/1993
• Issued: 03/14/1995
• Est. Priority Date: 10/12/1993
• Status: Expired due to Term

• Current Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Original Assignee: Danek Medical, Inc.
• Inventors: Boyd, Larry, Kozak, Jeffrey
• Primary Examiner(s): ISABELLA, DAVID J
• Application Number:
  US08/134,049
• Time in Patent Office: 518 Days
• Field of Search: 623/17, 623/11, 623/16
• US Class Current: 623/17.11
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/86 Pins or screws or threaded wires; nuts therefor A61B17/72 take precedence
• CPC Class Codes: A61B 17/8875 Screwdrivers, spanners or wrenches
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61F 2/30724 Spacers for centering an implant in a bone cavity, e.g. in a cement-receiving cavity
• CPC Class Codes: A61F 2/30767 Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/4465 having a circular or kidney shaped cross-section substantially perpendicular to the axis of the spine
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30125 elliptical or oval
• CPC Class Codes: A61F 2002/30131 horseshoe- or crescent- or C-shaped or U-shaped
• CPC Class Codes: A61F 2002/30133 kidney-shaped or bean-shaped
• CPC Class Codes: A61F 2002/30329 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2002/30387 Dovetail connection
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/30604 modular
• CPC Class Codes: A61F 2002/30772 Apertures or holes, e.g. of circular cross section
• CPC Class Codes: A61F 2002/30787 inclined obliquely with respect to each other
• CPC Class Codes: A61F 2002/30975 : made of two halves
• CPC Class Codes: A61F 2002/448 : comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2002/4628 : with linear motion along or rotating motion about an axis transverse to the instrument axis or to the implantation direction, e.g. clamping
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0041 : using additional screws, bolts, dowels or rivets, e.g. connecting screws
• CPC Class Codes: A61F 2230/0008 : elliptical or oval
• CPC Class Codes: A61F 2230/0013 : Horseshoe-shaped, e.g. crescent-shaped, C-shaped, U-shaped
• CPC Class Codes: A61F 2230/0015 : Kidney-shaped, e.g. bean-shaped
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00796 : Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite

Abstract

An interbody fusion device includes a pair of lateral spacers and a pair of central spacers, each sized for percutaneous introduction through a disc resection portal in the disc annulus. Each of the lateral spacers includes opposing side faces defining a channel therein, while each of the central spacers includes arms at their opposite ends configured to be received within a channel of a corresponding lateral spacer. The arms and channels are interlocking to prevent separation of the components once assembled within the intradiscal space. The assembly of the central and lateral spacers defines a cavity therebetween for insertion of bone graft material. The central and lateral spacers are configured so that the bone graft cavity is oriented over the weakest, but most vascular and biologically active, bone of the vertebral body, while the lateral spacers are situated adjacent the disc annulus and over the strongest vertebral bone.

Claims

1. An interbody fusion device configured for introduction into an intradiscal space defined by a disc annulus between two adjacent vertebrae, the intradiscal space defining a predetermined area relative to the adjacent vertebrae, the interbody fusion device comprising:

a pair of lateral spacers, each having opposite endplate faces adapted to contact each of the adjacent vertebrae when said lateral spacers are within the intradiscal space, and each having a side face defining a channel therein; and

a first central spacer having opposite faces oriented toward each of the adjacent vertebrae when said first central spacer is within the intradiscal space, and further having opposite ends, each of said opposite ends configured to be slidably received within said channel in a corresponding one of said lateral spacers,

wherein said pair of lateral spacers and said first central spacer are sized for individual introduction into the intradiscal space for assembly within the intradiscal space with said opposite ends of said first central spacer engaged within said channel in said corresponding one of said lateral spacers.

2. The interbody fusion device of claim 1, wherein said endplate faces of each of said pair of lateral spacers and said opposite faces of said first central spacer each define an area that is substantially less than the area of the intradiscal space.

3. The interbody fusion device of claim 1, wherein said first central spacer is elongated with a length between said opposite ends, said length being sized such that said lateral spacers are adjacent the disc annulus when said first central spacer is assembled with each of said pair of lateral spacers.

4. The interbody fusion device of claim 1, further comprising:

an elongated second central spacer having second opposite faces oriented toward each of the adjacent vertebrae and second opposite ends configured to be slidably received within said channel in a corresponding one of said lateral spacers, and

wherein when said second central spacer is assembled with said lateral spacers and said first central spacer within the intradiscal space a cavity is defined by said side face of each of said lateral spacers and said first and second central spacers, said cavity sized for introduction of bone graft material therein.

5. The interbody fusion device of claim 4, wherein:

said channel in each of said lateral spacers has a channel length;

said first central spacer has a first pair of arms defined at each of said opposite ends, said first pair of arms configured to be slidably received within said channel in a corresponding one of said lateral spacers to extend along a first portion of said channel length;

said second central spacer has a second pair of arms defined at each of said second opposite ends, said second pair of arms configured to be slidably received within said channel in a corresponding one of said lateral spacers to extend along a remaining portion of said channel length; and

each of said first pair of arms contacts a corresponding one of said second pair of arms within said channel in a corresponding one of said lateral spacers to maintain a predetermined spacing between said first and second central spacers thereby defining said cavity.

6. The interbody fusion device of claim 5, wherein:

said channel in each of said lateral spacers has an end wall at one end of said channel length and an opening at an opposite end of said channel length for introduction of the corresponding first and second arms of said first and second central spacers; and

said device further includes clamping means at said opposite end of said channel length for clamping said corresponding first and second arms within a corresponding channel, said clamping means bearing against said second central spacer to clamp said second pair of arms against said first pair of arms and said first pair of arms against said end wall of said corresponding channel.

7. The interbody fusion device of claim 6, wherein:

each of said lateral spacers defines a threaded bore adjacent said channel; and

said clamping means includes a threaded fastener having an enlarged head at one end for engaging said first central spacer when said fastener is threaded into said bore.

8. The interbody fusion device of claim 5, wherein:

said channel in each of said lateral spacers and each of said first and second pair of arms are configured for interlocking engagement to prevent removal of the corresponding axis from the corresponding channels in any direction other than along said channel length.

9. The interbody fusion device of claim 8, wherein said channel in each of said lateral spacers is a dovetail channel and each of said first and second pair of arms is configured as a dovetail.

10. The interbody fusion device of claim 1, wherein:

said channel in each of said lateral spacers has a channel length; and

said first central spacer includes an elongated arm at each of said opposite ends, each of said arms being configured to be slidably received within said channel and each having a length substantially equal to said channel length.

11. The interbody fusion device of claim 10, wherein said elongated arm at each of said opposite ends of said first central spacer includes a posterior portion disposed between said central spacer and one end of said channel and an anterior portion disposed between said central spacer and the opposite end of said channel.

12. The interbody fusion device of claim 10, wherein:

said channel in each of said lateral spacers has an end wall at one end of said channel length and an opening at an opposite end of said channel length for introduction of the corresponding arm at said opposite ends of said first central spacer; and

said device further includes clamping means at said opposite end of said channel length and bearing against said first central spacer for clamping said corresponding arm against said end wall of said corresponding channel.

13. The interbody fusion device of claim 12, wherein:

each of said lateral spacers defines a threaded bore adjacent said channel; and

said clamping means includes a threaded fastener having an enlarged head at one end for engaging said first central spacer when said fastener is threaded into said bore.

14. The interbody fusion device of claim 10, wherein:

said channel in each of said lateral spacers and said arm at said opposite ends of said first central spacer are configured for interlocking engagement to prevent removal of the corresponding arms from the corresponding channels in any direction other than along said channel length.

15. The interbody fusion device of claim 14, wherein said channel in each of said lateral spacers is a dovetail channel and said arm at each of said opposite ends of said first central spacer is configured as a dovetail.

18. The interbody fusion device of claim 1, wherein:

said first central spacer defines a bore therethrough, said bore having an axis angled toward an adjacent vertebra when said first central spacer is disposed within the intradiscal space; and

said device further comprises a bone screw sized for introduction through said bore in said central spacer to engage the adjacent vertebra and thereby anchor said first central spacer to the vertebra.

16. A device for introducing an interbody fusion device into an intradiscal space defined by a disc annulus between two adjacent vertebrae, in which the interbody fusion device includes a pair of lateral spacers adapted to contact each of the adjacent vertebrae and a central spacer for mating engagement with the central spacers within the intradiscal space, each of the pair of lateral spacers and central spacer sized for individual introduction into the intradiscal space for assembly therein,

said device comprising:

a pair of spreader rods, one for each of said pair of lateral spacers, each having means for engaging a respective one of said lateral spacers, and each sized to extend outside the patient when engaging said lateral spacers disposed within the intradiscal space; and

means for manipulating said pair of spreader rods outside the patient to move said lateral spacers apart within the intradiscal space.

17. The device of claim 16, wherein said means for manipulating includes a rack and pinion gear assembly engaged between said pair of spreader bars so that rotation of said pinion gear along said rack causes said pair of spreader bars to move apart.