Self-diagnostic system for a refrigerator

• US 5,398,251 A
• Filed: 05/09/1991
• Issued: 03/14/1995
• Est. Priority Date: 05/11/1990
• Status: Expired due to Term

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: Shim, Jae E.
• Primary Examiner(s): Baker, Stephen M.
• Application Number:
  US07/697,600
• Time in Patent Office: 1,405 Days
• Field of Search: 62/126, 62/127, 62/129, 62/157, 371/16.4
• US Class Current: 62/126
• CPC Class Codes: F25B 2500/06 Damage
• CPC Class Codes: F25B 2600/23 Time delays
• CPC Class Codes: F25D 2400/30 Quick freezing
• CPC Class Codes: F25D 2700/02 Sensors detecting door opening
• CPC Class Codes: F25D 29/00 Arrangement or mounting of control or safety devices
• CPC Class Codes: G05B 19/0428 Safety, monitoring G05B19/0423 takes precedence
• CPC Class Codes: G05B 2219/21163 Test I-O if functional or safe value
• CPC Class Codes: G05B 2219/24053 Diagnostic of controlled machine
• CPC Class Codes: G05B 2219/24054 Self diagnostic
• CPC Class Codes: G05B 2219/24105 Perform an initial display process to check displays
• CPC Class Codes: G05B 2219/2654 Fridge, refrigerator

Abstract

The self-diagnostic system for refrigerator appliance controlled by the following routine steps in a control program: a reset routine for designating input and output ports and clearing all memories upon powering up, and thereafter storing initial value into a desired memory; a timer interrupt routine for being periodically carried out every time set by the reset routine and storing an elapsed time in a selected memory; an initial display subroutine for turning on all lamps, then turning off a shut-off display lamp in a predetermined time set by the timer interrupt routine, automatically turning on a normal state display lamp and an alarm lamp, and driving a compressor in order to actuate a refrigerator; a main routine for determining whether time cycle set by said timer interrupt routine has been set and executing a plurality of routines detecting malfunction of the appliances and alerting the user to the occurrence of the malfunction.

Claims

1. A self-diagnostic method for a refrigerator, said self-diagnostic method comprising the steps of:

performing a reset process for initializing the refrigerator;

performing an initial display process for turning on a plurality of display lamps of a display means upon powering on, turning off a plurality of the display lamps at a first predetermined time after said turning on, turning on a power fault display lamp of said display means in order to display a power fault state and initializing at least some of said plurality of display lamps according to a state of a reset key of a keyboard means; and

performing a main process via a microprocessor for executing at least one of a plurality of subroutines when an interrupt bit is set, said plurality of subroutines comprising;

a timer increment subroutine;

a display subroutine for displaying a plurality of functions performed and errors occurring on a real-time basis;

an input check subroutine for receiving data input through a plurality of input ports of said microprocessor and checking each of said plurality of functions;

a temperature control subroutine for controlling temperature of the refrigerator;

a quick freezing subroutine performed for a predetermined period only when a quick freezing key of a keyboard means is pushed;

a defrost subroutine performed when a bimetal is in an ON state;

a door check subroutine for checking an open status of a door of the refrigerator;

a temperature check subroutine for displaying a high temperature state when a door open state continues for a second predetermined time after the door is opened; and

a voice alarm subroutine for producing an alarm in response to an abnormal state of the refrigerator.

2. A self-diagnostic method as claimed in claim 1, wherein said initial display process comprises the steps of:

determining whether said reset key of said keyboard means has been pushed;

executing a next step when it is determined that said reset key has been pushed;

repeatedly executing previously executed steps when it is determined that said first predetermined time has not elapsed; and

executing a next step when it is determined that said first predetermined time has elapsed.

3. A self-diagnostic method as claimed in claim 1, wherein said method further comprises the step of performing a timer interrupt subroutine in response to an interrupt signal with a time cycle, said time cycle being set in said reset process;

and wherein said main process further comprises the steps of;

determining whether a timer bit has been set by said timer interrupt subroutine;

executing said timer increment subroutine when it is determined that said timer bit has been set;

determining whether said interrupt bit has been set when it is determined that said timer bit is not set;

returning to said step of determining whether said timer bit has been set when it is determined that said interrupt bit is not set; and

executing each of said plurality of subroutines and a keyscan subroutine when it is determined that said interrupt bit has been set.

4. A self-diagnostic method as claimed in claim 3, wherein said timer increment subroutine comprises the steps of:

determining whether predetermined times of functional states of a plurality of functional elements of said refrigerator have elapsed; and

storing data indicative of said functional states of said functional elements into corresponding buffers.

5. A self-diagnostic method as claimed in claim 3, wherein said display subroutine comprises the steps of:

determining whether said reset key has been pushed;

determining whether a 0.5 second bit has been set when it is determined that said reset key has been pushed;

turning on and turning off a lamp of said display means according to a determined result by the step determining whether said 0.5 second bit has been set;

determining whether said 0.5 second bit has been set when it is determined that said reset key was not pushed; and

turning on and turning off a lamp of said display means corresponding to a malfunctioning functional element according to a determined result by the second step of determining whether said 0.5 second bit has been set.

6. A self-diagnostic method as claimed in claim 3, wherein said input check subroutine comprises the steps of:

storing values of input ports of said microprocessor into an input check buffer, thereby causing said microprocessor to process said values in order to check states of a plurality of functional elements of said refrigerator.

7. A self-diagnostic method as claimed in claim 3, wherein said temperature control subroutine comprises the step of:

determining an operating state of a compressor of the refrigerator in order to start a defrost operation at a predetermined time after operation of said compressor.

8. A self-diagnostic method as claimed in claim 3, wherein said quick freezing subroutine comprises the steps of:

determining a state of a quick freezing key; and

actuating said refrigerator to operate a quick freezing operation.

9. A self-diagnostic method as claimed in claim 3, wherein said defrost subroutine comprises the steps of:

determining a state of the bimetal to drive and stop a heater;

delaying an operation of said compressor for 5 minutes after accomplishing a defrost operation; and

again actuating said compressor.

10. A self-diagnostic system for a refrigerator, said self-diagnostic system comprising:

a reset means for initializing respective functional elements of the refrigerator;

a timer interrupt means responsive to an interrupt signal according to a time cycle, for setting an interrupt bit and a timer bit, said time cycle being set by said reset means;

an initial display means for turning on a plurality of display lamps upon powering on, turning off all the display lamps a predetermined time after said turning on, turning on a power fault display lamp to display a power fault state and initializing at least some of said display lamps according to a state of reset key of a keyboard means; and

microprocessor means for executing a plurality of diagnostic subroutines in response to an interrupt bit being set, said plurality of subroutines comprising;

a timer increment subroutine;

a display subroutine for displaying a plurality of functions performed and error occurring on a real-time basis;

an input check subroutine for receiving data input through a plurality of input ports of said microprocessor and checking each of said plurality of functions;

a temperature control subroutine for controlling temperature of the refrigerator;

a quick freezing subroutine performed for a predetermined period only when a quick freezing key of a keyboard means is pushed;

a defrost subroutine performed when a bimetal is in an ON state;

a door check subroutine for checking an open status of a door of the refrigerator;

a temperature check subroutine for displaying a high temperature state when a door open state continues for a second predetermined time after the door is opened; and

a voice alarm subroutine for producing an alarm in response to an abnormal state of the refrigerator.

11. A self-diagnostic system as claimed in claim 10, wherein said microprocessor means further comprises:

means for determining whether said timer bit set by said timer interrupt means has been set;

means for executing said timer increment subroutine when it is determined that said timer bit has been set;

means for determining whether said interrupt bit has been set when it is determined that said timer bit is not set; and

means for executing said plurality of subroutines and a keyscan subroutine when it is determined that said interrupt bit has been set.

12. A self diagnostic system as claimed in claim 10, further comprising:

defrosting means for heating an evaporator upon receiving a control signal from said microprocessor means.

13. A self-diagnostic system as claimed in claim 10 further comprising:

door sensing means for sending a signal to said microprocessor means indicating whether the refrigerator door is open or closed.

14. A self diagnostic system as claimed in claim 10 further comprising:

temperature sensing means for detecting an interior temperature of said refrigerator and comparing the detected temperature with a predetermined desired temperature.

15. A self diagnostic system as claimed in claim 10 further comprising:

voice synthesizing means for generating a voice alert when malfunctions are detected.

16. A self-diagnostic method for a refrigerator, said self-diagnostic method comprising the steps of:

performing a reset subroutine for initializing the refrigerator;

performing a timer interrupt subroutine in response to an interrupt signal with a time cycle for setting an interrupt bit and a timer bit, in which said time cycle was set by said reset process;

performing an initial display subroutine for turning on a plurality of display lamps of a display means upon powering on, turning off said plurality of display lamps at a first predetermined time after said turning on, turning on a power fault display lamp of said display means in order to display a power fault state and initializing at least some of said plurality of display lamps of all the lamps according to a state of a reset key of a keyboard means; and

performing a main routine via a microprocessor for executing at least one of a plurality of subroutines when an interrupt bit is set, said plurality of subroutines including a timer increment subroutine comprising the steps of;

determining whether predetermined durations of functional states of a plurality of functional elements of said refrigerator have elapsed; and

storing data indicative of said functional states of said functional elements into corresponding buffers.