Battery changer on a mobile machine

• US 5,399,061 A
• Filed: 09/14/1993
• Issued: 03/21/1995
• Est. Priority Date: 01/21/1992
• Status: Expired due to Term

• Current Assignee: Sandvik Intellectual Property AB (Sandvik AB)
• Original Assignee: Tamrock World Corporation NV
• Inventors: Grumblatt, Shawn P.
• Primary Examiner(s): Werner, Frank E.
• Application Number:
  US08/122,063
• Time in Patent Office: 553 Days
• Field of Search: 414/680, 414/685, 414/697, 414/722, 414/786, 414/727, 414/729, 414/458, 414/459, 414/546, 414/346, 104/34, 180/68.5, 248/503
• US Class Current: 414/812
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Abstract

A battery holder for containing an electric storage battery is transported by a lift unit on a mobile vehicle. The lift unit is pivotally mounted at a rearward end portion of the vehicle to move into surrounding relation with the battery holder positioned on the ground. The lift unit is pivoted upwardly to raise the battery holder to a preselected elevation within the minimal lateral and overhead clearance available in an underground mine. The lift unit includes a pair of lifting forks extending in spaced parallel relation from the vehicle within the lateral dimensions of the vehicle. The lifting forks have a configuration adapted to permit downward movement of the forks into engagement with the ground to pick up a battery holder positioned on the ground. The lifting forks extend laterally of the battery holder and engage the holder for vertical movement to an elevated position that does not exceed the uppermost position for transportation of the battery in areas of minimal overhead clearance. Piston cylinder assemblies are operable to raise and lower the lifting forks in a manner that assures secure positioning of the battery holder on the lifting forks once the lifting forks engage the holder and raise the holder to an operating height that does not exceed the maximum vertical dimension of the mobile vehicle.

Claims

1. A method for picking up and transporting a battery holder comprising the steps of,

extending a lift unit rearwardly from a frame of a transport vehicle,

supporting the lift unit for pivotal movement on the frame between a lowermost position in contact with ground and an uppermost position raised to a preselected elevation above the ground,

positioning the lift unit in close adjacency to peripheral surfaces of a battery holder positioned on the ground,

advancing a pair of lift arms of the lift unit into surrounding relation with the battery holder,

raising the lift unit relative to the battery holder to move load bearing surfaces of the lift arms into engagement with the battery holder and transfer weight of the battery holder to the lift unit,

guiding the battery holder on the lifting arms load bearing surfaces to move to a secure position on the lift unit as the lift unit pivots upwardly to raise the battery holder from the ground, and

securely supporting the battery holder on the lift arms as the lift unit pivots upwardly from the ground to move the battery holder to a preferred elevation for transporting the battery holder.

2. A method as set forth in claim 1 which includes,

lifting the battery holder through a range of movement between a lower position to pick-up the battery holder positioned on the ground and an upper position where the battery holder is positioned horizontally relative to the ground.

3. A method as set forth in claim 1 which includes,

positioning the pair of arms of the lift unit in spaced parallel relation at a rearward end portion of the vehicle frame,

advancing the pair of arms into lateral relationship with the battery holder so that the battery holder is positioned between the pair of arms,

raising the pair of arms from a lower pivoted position adjacent to the ground into engagement with the battery holder, and

raising the pair of arms engaged to the battery holder to a preselected position for transporting the battery holder.

4. A method as set forth in claim 3 which includes,

engaging the battery holder in a pivoted position so that the battery holder is firmly positioned on the lift unit in advance of upward movement of the battery holder to a horizontal position for transporting the battery holder.

5. A method as set forth in claim 1 which includes,

guiding the battery holder on the lift unit in a pivoted position below a horizontal position to a position on the lift unit where the battery is securely supported for transportation.

6. A method for changing a battery comprising the steps of,

extending a pair of lift arms in spaced relation from a frame of a mobile vehicle,

pivotally connecting the pair of lift arms to the frame for movement between a position to pick-up a battery positioned on ground and a position elevating the battery above ground for transport,

initially engaging the battery on supporting surfaces of the lift arms as the lift arms are pivoted upwardly from adjacent the ground to the elevated position,

positioning the battery on the supporting surfaces of the lift arms as the lift arms are elevated,

guiding the battery on the supporting surfaces as the lift arms are elevated above the ground to a position firmly supported on the lift arms, and

advancing the battery to a secure position on the lift arms when the lift arms are elevated to an operating position of the battery on the mobile vehicle.

7. A method for changing a battery as set forth in claim 6 which includes,

guiding the battery on inclined surfaces of the supporting surfaces as the lift arms are pivoted upwardly from adjacent the ground to the operating position of the battery.

8. A method for changing a battery as set forth in claim 7 which includes,

advancing the battery on the inclined surfaces upon upward pivotal movement of the lift arms to said position firmly supported on the lift arms, and

securing the battery against displacement on the lift arms when the lift arms are elevated to the operating position of the battery.

9. A method for changing a battery as set forth in claim 8 which includes,

guiding the battery downwardly on the inclined surfaces to recessed portions on the lift arms as the lift arms are pivoted upwardly, and

retaining the battery positioned in the recessed portions to secure the battery on the lift arms for upward and downwardly pivotal movement of the lift arms.

10. A method for changing a battery as set forth in claim 6 which includes,

pivoting the lift arms through a range of movement to raise and lower the battery relative to the ground, and

maintaining the lift arms below the elevated position of the battery throughout the range of movement of the lift arms.

11. A method for changing a battery as set forth in claim 6 which includes,

engaging the battery on the lift arms throughout a range of movement between the position of the battery on the ground to an operating position of the battery on the vehicle where the battery is substantially horizontal to the ground.

12. A method for changing a battery as set forth in claim 6 which includes,

guiding the battery on the lift arms to said position firmly engaged to the lift arms to resist displacement therefrom before the battery is raised to the operating position.

13. A method as set forth in claim 6 which includes,

pivoting the lift arms through an extended downward range of movement to a position closely adjacent the ground, and

engaging the battery positioned on the ground by the lift arms to permit lifting the battery when positioned on the ground.

14. A method for changing a battery as set forth in claim 6 which includes,

raising the lift arms from a position adjacent the ground to engage the battery,

lifting the battery from the ground upon raising the lift arms,

positioning the battery on camming surfaces of the lift arms supporting surfaces, and

moving the battery on the camming surfaces as the lift arms pivot upwardly.

15. A method for lifting and transporting an electrical storage battery on a battery powered vehicle comprising the steps of,

extending a pair of lifting forks in spaced parallel relation from an end of a frame of the battery powered vehicle,

maintaining the lifting forks a distance apart corresponding to a width of the vehicle,

connecting the lifting forks to the frame for pivotal movement from a position adjacent ground to pick-up a battery to an elevated position to lift the battery from the ground for transport,

initially engaging the battery on inclined surfaces of the lifting forks and lifting the battery from the ground upon upward pivotal movement of the lifting forks,

supporting the battery on the inclined surfaces as the battery is lifted from the ground,

advancing the battery down the inclined surfaces to a final resting position on the lifting forks upon the upward pivotal movement of the lifting forks, and

securing the battery in a fixed position on the elevated lifting forks.

16. A method for lifting and transporting an electrical storage battery as set forth in claim 15 which includes,

pivoting the lifting forks to a lowermost position on the frame to engage the battery on the lifting forks when the battery is in contact with the ground.

17. A method for lifting and transporting an electrical storage battery as set forth in claim 15 which includes,

pivoting the lifting forks to a lowermost position on the frame to engage the battery on the lifting forks when the battery is in contact with the ground.

18. A method for lifting and transporting an electrical storage battery as set forth in claim 17 which includes,

lifting the battery out of contact with the ground upon engagement of the battery with the inclined surfaces as the lifting forks are pivoted upwardly.

19. A method for lifting and transporting an electrical storage battery as set forth in claim 15 which includes,

sliding the battery downwardly on the inclined surfaces of the lifting forks as the lifting forks are raised to move the battery to a firmly seated position on the lifting forks for transporting the battery elevated above the ground.

20. A method for lifting and transporting an electrical storage battery as set forth in claim 19 which includes,

directing the battery along the inclined surfaces to a position locked in place on the lifting forks upon the upward pivotal movement of the lifting forks.