Slowly penetrating inter-fascicular nerve cuff electrode and method of using

• US 5,400,784 A
• Filed: 10/15/1993
• Issued: 03/28/1995
• Est. Priority Date: 10/15/1993
• Status: Expired due to Fees

• Current Assignee: Case Western Reserve University
• Original Assignee: Case Western Reserve University
• Inventors: Tyler, Dustin J., Durand, Dominique J.
• Primary Examiner(s): Cohen, Lee S.
• Assistant Examiner(s): GREEN, BRIAN
• Application Number:
  US08/138,237
• Time in Patent Office: 529 Days
• Field of Search: 607/117, 607/118, 607/152, 607/116, 607/130, 607/149, 128/642, 128/644, 128/741, 29/825, 29/832, 29/835
• US Class Current: 600/377
• CPC Class Codes: A61N 1/0556 Cuff electrodes
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing

Abstract

A self-curling sheet of a non-conductive material is biased to curl into a tight cylinder. Inwardly extending conductive members are disposed on the surface of the sheet forming the inside of the cylinder. Circumferentially separated longitudinal slices are made in the cylinder adjacent the conductive members forming spring members such that, as the sheet relaxes over time, the electrodes on the spring members engage and pierce a nerve surrounded by the cuff. The conductive segments may be electrically conductive for applying electrical impulses or fluid conductive for infusing medications. In use, a first edge of the self-curling sheet is disposed adjacent a nerve trunk which is to receive the cuff therearound. The self-curling sheet is controllably permitted to curl around the nerve into its original cylindrical shape. Over a period of a few days, electrodes riding on spring members formed by longitudinal slices into the cylinder are embedded in the nerve without damage to the perineurium membrane surrounding the nerve axons. The electrodes displace the fascicles rather than damaging them by piercing the perineurium.

Claims

1. A method of inserting a first member into an elongate nerve encased in an epineurium membrane and including at least one longitudinally extending group of axons surrounded by a perineurium membrane forming a fascicle, the method comprising the steps of:

piercing said epineurium membrane with said first member; and

,

gradually radially urging said first member through said epineurium membrane and into said nerve avoiding said perineurium membrane over a predefined time period.

2. The method according to claim 1 wherein said radially urging step includes gradually radially urging said first member through said epineurium membrane and into said nerve avoiding said perineurium membrane over said predefined time period lasting long enough to avoid damage to said nerve.

3. A method of inserting a first member into an elongate nerve encased in an epineurium membrane and including at least one longitudinally extending group of axons surrounded by a perineurium membrane forming a fascicle, the method comprising the steps of:

piercing said epineurium membrane with a first portion of said first member, the first portion being adapted for blunt piercing; and

,

radially urging said member through said epineurium membrane and into said nerve avoiding said perineurium membrane.

4. The method according to claim 3 further comprising:

piercing said epineurium membrane with a second member connected to the first member, a first portion of the second member being adapted for piercing;

urging said first member through said epineurium membrane and into said nerve avoiding said perineurium membrane; and

,

urging said second member through said epineurium membrane and into said nerve avoiding said perineurium membrane.

5. The method according to claim 4 wherein said first member epineurium piercing step and said second member epineurium piercing step are substantially simultaneously performed.

6. The method according to claim 4 wherein said first member urging step and said second member urging step are substantially simultaneously performed.

7. The method according to claim 6 wherein said first and second member urging steps include gradually urging said first portions of said first and second members through said epineurium membrane and into said nerve avoiding said perineurium membrane over a predefined time period.

8. The method according to claim 7 wherein said first and second member urging steps include gradually urging said first portions of said first and second members through said epineurium membrane and into said nerve avoiding said perineurium membrane over said predefined time period lasting more than one hour.

9. For use with an elongate nerve having several groups of longitudinally extending fascicles, each group surrounded by a perineurium membrane, a method of nerve electrode insertion comprising the steps of:

radially inserting a first electrode into said nerve at a first longitudinal position; and

,

simultaneously applying a first force on said nerve at said first longitudinal position, the first force substantially opposing a force on said nerve generated by said radially inserting step.

10. The method according to claim 9 further comprising the step of radially inserting a second electrode into said nerve at a second longitudinal position.

11. The method according to claim 10 wherein said first electrode inserting step and said second electrode inserting step are simultaneously performed.

12. The method according to claim 10 further comprising the step of applying a second opposing force on said nerve at said second longitudinal position simultaneous with said second electrode inserting step.

13. The method according to claim 12 wherein said first electrode inserting step and said second electrode inserting step are simultaneously performed.

14. The method according to claim 13 wherein said first electrode inserting step, said second electrode inserting step, said first force applying step and said second force applying step are all simultaneously performed.

15. The method according to claim 14 wherein:

said first electrode inserting step includes the step of inserting said first electrode between said nerve fascicles; and

,

said second electrode inserting step includes the step of inserting said second electrode between said nerve fascicles.

16. The method according to claim 15 wherein:

said first electrode inserting step includes the step of inserting said first electrode without penetrating said nerve perineurium membrane at said first longitudinal position; and

,

said second electrode inserting step includes the step of inserting said second electrode without penetrating said nerve perineurium membrane at said second longitudinal position.

17. An implantable cuff comprising:

a self-curling sheet adapted to encircle body tissue, the sheet including a first resiliently extensible layer and a second layer bonded to the first layer such that it tends to maintain an interface between the first and second layers extended, such that resilient contractive forces of the first layer bias the sheet to curl into an elongate non-conductive cylindrical sleeve; and

,

at least one conductive segment on the self-curling sheet adapted to pierce said body tissue, the conductive segment radially inwardly extending from the self-curling sheet when curled into the elongate cylindrical sleeve.

18. The implantable cuff according to claim 17 further comprising a plurality of radially inwardly extending conductive segments on the self-curling sheet.

19. The implantable cuff according to claim 18 wherein the first resiliently extensible layer and the second layer cooperate to control the bias of the sheet in a manner that said plurality of conductive segments gradually pierce said body tissue over a predefined time period.

20. The implantable cuff according to claim 19 wherein:

the self-curling sheet is adapted to encircle an elongate nerve encased in an epineurium membrane and including at least one longitudinally extending group of axons surrounded by a perineurium membrane forming a fascicle; and

,

the first resiliently extensible layer and the second layer cooperate to control the bias of the sheet in a manner that said plurality of conductive segments gradually pierce said epineurium membrane avoiding said perineurium membrane over the predefined time period.

21. The implantable cuff according to claim 17 wherein the first resiliently extensible layer and the second layer cooperate to control the bias of the sheet in a manner that said at least one conductive segment gradually pierces said body tissue over a predefined time period.

22. The implantable cuff according to claim 21 wherein:

the self-curling sheet is adapted to encircle an elongate nerve encased in an epineurium membrane and including at least one longitudinally extending group of axons surrounded by a perineurium membrane forming a fascicle; and

,

the first resiliently extensible layer and the second layer cooperate to control the bias of the sheet in a manner that said at least one conductive segment gradually pierces said epineurium membrane avoiding said perineurium membrane over the predefined time period.

23. An interfascicular nerve electrode comprising:

a body member adapted on a first surface to engage an associated external nerve;

a conductive member on the body member; and

,

displacing means on said body member for displacing the conductive member into said associated external nerve.

24. The interfascicular nerve electrode according to claim 23 wherein:

said body member is substantially cylindrical and adapted to longitudinally receive said associated external nerve therein; and

,

said conductive member is radially inwardly extending from the cylindrical body member.

25. The interfascicular nerve electrode according to claim 24 wherein said displacing means is a deformable resiliently biased portion of said cylindrical body member.

26. The interfascicular nerve electrode according to claim 24 wherein said conductive member comprises a silicon substrate having a conductive portion thereon.

27. A nerve electrode comprising:

a body member;

attachment means for attaching the body member to an associated external nerve;

a conductive member on the body member; and

,

means for displacing the conductive member to be within said associated external nerve.

28. The nerve electrode according to claim 27 wherein said displacing means is a deformable resiliently biased portion of said body member.

29. A method of inserting a first member into a nerve surrounded by an epineurium membrane and including at least one fascicle, the method comprising the steps of:

piercing said epineurium membrane with said first member; and

,

gradually moving said first member through said epineurium membrane over a predetermined time period while avoiding said fascicle.

30. The method according to claim 29 wherein said moving step includes gradually moving said first member through said epineurium membrane and into said nerve while avoiding piercing a perineurium membrane of said at least one fascicle.

31. The method according to claim 29 wherein said moving step includes moving said first member through said epineurium membrane over said predetermined time period defined by a time period lasting long enough to avoid damage to said nerve.

32. The method according to claim 29 wherein said piercing step includes piercing said epineurium membrane with a first portion of said first member, the first portion being adapted for blunt piercing.

33. The method according to claim 32 further comprising:

piercing said epineurium membrane with a first portion of a second member operatively connected to the first member, the first portion of the second member being adapted for blunt piercing; and

,

gradually moving said second member through said epineurium membrane and into said nerve avoiding piercing a perineurium membrane.

34. The method according to claim 33 wherein said first member epineurium piercing step and said second member epineurium piercing step are substantially simultaneously performed.

35. The method according to claim 33 wherein said first member gradually moving step and said second member gradually moving step are substantially simultaneously performed.

36. The method according to claim 35 wherein said first and second member gradually moving steps include moving said first portions of said first and second members through said epineurium membrane and into said nerve avoiding piercing said perineurium membrane over said predetermined time period lasting at least an hour.

37. The method according to claim 29 further comprising:

piercing said epineurium membrane with a second member operatively connected to said first member; and

,

gradually moving said second member through said epineurium membrane over at least said predetermined time period while avoiding said fascicle.

38. The method according to claim 29 further comprising:

piercing said epineurium membrane with a plurality of second members operatively connected to said first member; and

,

gradually moving said plurality of second members through said epineurium membrane over at least said predetermined time period while avoiding said fascicle.

39. A nerve electrode comprising:

a substantially cylindrical body member formed of a resiliently deformable elastomeric material and adapted to receive an elongate nerve therein;

at least two circumferentially spaced apart longitudinally extending slits defined in said body member to form a resiliently deformable spring member;

at least one piercing member on said resiliently deformable spring member, the at least one piercing member including a portion adapted to penetrate the elongate nerve; and

,

at least one conductive member on said at least one piercing member.

40. The nerve electrode according to claim 39 wherein said at least two circumferentially spaced apart longitudinally extending slits defined in said body member form a resiliently deformable spring member joined to said body member at at least one point.

41. The nerve electrode according to claim 40 wherein said at least two circumferentially spaced apart longitudinally extending slits defined in said body member form a resiliently deformable spring member joined to said body member at at least two points.

42. The nerve electrode according to claim 39 wherein:

said substantially cylindrical body member is adapted to engage the elongate nerve on a first inner surface of the cylindrical body member; and

,

said at least one piercing member on said resiliently deformable spring member is oriented inwardly radially extending from said first inner surface.

43. A method of manufacturing a nerve electrode comprising:

providing a substantially cylindrical body member formed of a resiliently deformable elastomeric material and adapted to receive an elongate nerve therein;

forming at least two circumferentially spaced apart longitudinally extending slits in said body member to define a resiliently deformable spring member;

disposing at least one piercing member on said resiliently deformable spring member, the at least one piercing member including a portion adapted to enter into the elongate nerve; and

,

providing at least one conductive member on said at least one piercing member.

44. The method of manufacturing a nerve electrode according to claim 43 wherein the step of disposing said at least one piercing member on said resiliently deformable spring member includes inserting the at least one piercing member through said body member.

45. The method of manufacturing a nerve electrode according to claim 44 wherein the step of disposing said at least one piercing member on said resiliently deformable spring member includes inserting the at least one piercing member through said resiliently deformable spring member.

46. The method of manufacturing a nerve electrode according to claim 43 wherein the step of forming at least two circumferentially spaced apart longitudinally extending slits in said body member includes forming at least two circumferentially spaced apart longitudinally extending slits in said body member to define a resiliently deformable spring member joined to said body member at at least one point.

47. The method of manufacturing a nerve electrode according to claim 46 wherein the step of disposing said at least one piercing member on said resiliently deformable spring member includes inserting the at least one piercing member through said resiliently deformable spring member.

48. The method of manufacturing a nerve electrode according to claim 43 wherein the step of forming at least two circumferentially spaced apart longitudinally extending slits in said body member includes forming at least two circumferentially spaced apart longitudinally extending slits in said body member to define a resiliently deformable spring member joined to said body member at two points.

49. The method of manufacturing a nerve electrode according to claim 48 wherein the step of disposing said at least one piercing member on said resiliently deformable spring member includes inserting the at least one piercing member through said resiliently deformable spring member.