Device for spot welding of structures formed of pressed sheet metal elements

• US 5,400,943 A
• Filed: 05/17/1994
• Issued: 03/28/1995
• Est. Priority Date: 09/15/1993
• Status: Expired

• Current Assignee: Comau SPA (Stellantis NV)
• Original Assignee: Comau SPA (Stellantis NV)
• Inventors: Rossi, Cristiano
• Primary Examiner(s): Heinrich, Samuel M.
• Application Number:
  US08/243,838
• Time in Patent Office: 315 Days
• Field of Search: 228/6.1, 228/49.1, 228/212, 219/80, 219/86.24, 219/127, 219/158, 219/161, 29/430, 29/464, 29/466, 29/469
• US Class Current: 228/6.1
• CPC Class Codes: B23K 37/047 moving work to adjust its position between soldering, welding or cutting steps B23K37/053 takes precedence
• CPC Class Codes: B23P 2700/50 Other automobile vehicle parts, i.e. manufactured in assembly lines
• CPC Class Codes: Y10T 29/49829 Advancing work to successive stations [i.e., assembly line]
• CPC Class Codes: Y10T 29/49895 Associating parts by use of aligning means [e.g., use of a drift pin or a "fixture"]
• CPC Class Codes: Y10T 29/49899 by multiple cooperating aligning means
• CPC Class Codes: Y10T 29/49904 Assembling a subassembly, then assembling with a second subassembly
• CPC Class Codes: Y10T 29/5196 Multiple station with conveyor
• CPC Class Codes: Y10T 29/53417 Means to fasten work parts together
• CPC Class Codes: Y10T 29/53539 including work conveyor

Abstract

In a welding station, particularly for motor-vehicle bodies, the elements to be welded are locked in a precise position by locking devices carried by locating gates. There are provided a number of pairs of locating gates, corresponding to the number of different types of structures to be welded on which the station must operate. The gates are mounted on powered carriages which are guided longitudinally on both sides of the conveyor line to allow the pair of gates which are in the operative position to be rapidly interchanged. The elements of the structure to be welded reach the work area suspended to a hook, without being preliminarly connected to each other.

Claims

1. Device for spot welding of structures formed of pressed sheet metal elements, particularly motor-vehicle bodies, comprising:

a welding station provided with programmable automatic welding means,

a line for feeding the structures to be welded in sequence to the welding station,

at least two pairs of locating gates provided at the welding station so as to be rapidly interchangeable at a work area, said gates carrying devices for locking the elements forming the structure to be welded in the proper assembling position relative to each other, the gates of each pair being provided with locking devices adapted to a respective type of structure to be welded, said pairs of gates being slidably mounted longitudinally on both sides of said line at the welding station, so that they are rapidly movable between a waiting area and said work area, said gates of each pair being also movable transversely of said line, when they are at the work area, between spaced apart inoperative positions and relatively close operative positions, in which the locking devices carried by said gates engage the structure which is at the work area,

wherein;

a) said locating gates are mounted on powered carriages which are guided along two tracks on both sides of said line,

b) said line comprises support means for supporting the various elements forming each structure to be welded in a position close to the final assembling position, but with said elements being separate from each other,

c) said guiding tracks have separate portions which are movable transversely of the longitudinal direction of said line at the work area, for displacing the two locating gates which are at the work area between their spaced apart inoperative positions and their relatively close operative positions,

d) said support means comprises movable parts for supporting two side portions of the structure to be welded, said parts being movable between a first position, for travel along said line, in which said side portions are close to each other, and a second position, in which said side portions are spaced apart from each other and are adjacent to two locating gates provided in their spaced apart inoperative positions, so as to allow said side portions to be picked up by said locking devices of said locating gates and then to allow the various elements forming the structure to be welded to be locked as a result of the displacement of the locating gates into their operative positions.

2. Device according to claim 1, wherein said line comprises an overhead conveyor and said support means comprises a hook for supporting and suspending the various elements of a structure to be welded.

3. Device according to claim 2, wherein said hook is provided with floating reference pins for positioning a floor panel forming part of the structure to be welded, said floating pins having their lower ends which can be locked in a precise position by locking jaws arranged at the work area.

4. Device according to claim 3, wherein each locating gate is provided with a pair of carriages, said locating gate being supported by transverse pins projecting from the frame of said carriages with the interposition of bushes of elastomeric material, which allow minor vertical movements of the locating gate with respect to said carriages.

5. Device according to claim 4, wherein at the work area there are provided reference rollers carried by a structure which is pivotally mounted on a fixed structure, said rollers being adapted to define a reference seat for an abutment element carried by each locating gate, so as to locate the locating gate in a precise position when it reaches its operative position at the work area.

6. Device according to claim 5, wherein said device comprises cross-members connecting the two locating gates in their operative positions, said programmable welding means being robots which are also adapted to pick up said connecting cross-members from a rest area and to mount the same on the two locating gates when the latter are in their operative positions, each of said cross-members being provided at its ends with two lower pins for connection to the respective locating gates.

7. Device according to claim 3, wherein it also comprises actuator means for rigidly locking the locating gates mounted on the associated powered carriages, onto a fixed structure, as a result of the displacement of said gates transversely of said line from said inoperative spaced apart positions to their operative relatively close position, reference rollers being also provided, carried by said fixed structure and adapted to cooperate with corresponding engaging surfaces associated with said locating gates.