Battery and a method of manufacture therefor

• US 5,401,597 A
• Filed: 05/20/1993
• Issued: 03/28/1995
• Est. Priority Date: 03/29/1990
• Status: Expired due to Fees

• Current Assignee: Dowty Electronic Components Limited
• Original Assignee: Dowty Electronic Components Limited
• Inventors: Neat, Robin J., Jarvis, Christine R.
• Primary Examiner(s): Skapars, Anthony
• Application Number:
  US08/064,572
• Time in Patent Office: 677 Days
• Field of Search: 429/192, 429/218, 429/224, 429/126, 29/623.5, 29/623.1, 29/50
• US Class Current: 429/311
• CPC Class Codes: H01M 6/181 with polymeric electrolytes
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y10T 29/49115 including coating or impregnating

Abstract

A battery having at least one electrochemical cell, comprises a negative electrode, a positive electrode, and a solid electrolyte between and in contact with the electrodes. There is dispersed in the solid electrolyte (6) a material that is reactive with one of the electrodes. But the electrolyte in contact with that one electrode is free from this material.

Claims

1. A method of manufacturing a battery having at least one electrochemical cell comprising a negative electrode, a positive electrode, and a solid electrolyte of polyethylene oxide between said electrodes, the method comprising dispersing a lithium salt in the solid electrolyte, and dispersing propylene carbonate and ethylene carbonate in the electrolyte only at a distance from the negative electrode, said propylene carbonate and ethylene carbonate being contaminated with water, the negative electrode being reactive with said water in the propylene carbonate and ethylene carbonate and being spaced from the propylene carbonate and ethylene carbonate by a portion of said solid electrolyte free from propylene carbonate and ethylene carbonate.

2. A method as claimed in claim 1, wherein said propylene carbonate and ethylene carbonate are provided as a coating on the surface of the electrolyte and migrate into the electrolyte.

3. A method as claimed in claim 2, wherein said coating is applied to a surface of the electrolyte which is opposite a surface of the electrolyte in contact with the negative electrode.

4. A method as claimed in claim 1, wherein the negative electrode is composed of lithium metal or lithium alloy.

5. A method as claimed in claim 1, in which the battery is predischarged at a temperature between 70°

C. and 120°

C. after being assembled.

6. A method as claimed in claim 1, in which the positive electrode comprises manganese dioxide dispersed in a polymer material.

7. A battery having at least one electrochemical cell comprising a negative electrode, a positive electrode, and a solid electrolyte of polyethylene oxide between said electrodes, a lithium salt dispersed in the solid electrolyte, and propylene carbonate and ethylene carbonate dispersed in the electrolyte only at a distance from the negative electrode, said propylene carbonate and ethylene carbonate being contaminated with water, the negative electrode being reactive with said water in the propylene carbonate and ethylene carbonate and being spaced from the propylene carbonate and ethylene carbonate by a portion of said solid electrolyte free from propylene carbonate and ethylene carbonate.

8. A battery as claimed in claim 7, wherein said propylene carbonate and ethylene carbonate are provided as a coating on the surface of the electrolyte and migrate into the electrolyte.

9. A battery as claimed in claim 8, wherein said coating is applied to a surface of the electrolyte which is opposite a surface of the electrolyte in contact with the negative electrode.

10. A battery as claimed in claim 7, in which the negative electrode is composed of lithium metal or lithium alloy.

11. A battery as claimed in claim 7, in which the positive electrode comprises manganese dioxide dispersed in a polymer material.