Semiconductive copolymers for use in luminescent devices

• US 5,401,827 A
• Filed: 08/22/1991
• Issued: 03/28/1995
• Est. Priority Date: 08/24/1990
• Status: Expired due to Term

• Current Assignee: IPIFS Guarantee Corp.
• Original Assignee: Cambridge Display Technology Limited (Sumitomo Chemical Company Limited)
• Inventors: Brown, Adam, Holmes, Andrew, Friend, Richard H., Burn, Paul, Kraft, Arno, Bradley, Donal D.
• Primary Examiner(s): Kight, III, John
• Assistant Examiner(s): Jones, Richard
• Application Number:
  US07/748,777
• Time in Patent Office: 1,314 Days
• Field of Search: 528/374, 528/380, 528/481, 528/502, 528/396, 528/391, 528/487, 528/490, 528/588, 528/373, 524/401, 524/80
• US Class Current: 528/374
• CPC Class Codes: C07C 43/2055 containing more than one ether bond
• CPC Class Codes: C07C 43/225 containing halogen
• CPC Class Codes: C08G 61/00 Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule C08G2/00 - C08G16/00 take precedence
• CPC Class Codes: C09K 11/06 containing organic luminescent materials
• CPC Class Codes: H01B 1/127 comprising five-membered aromatic rings in the main chain, e.g. polypyrroles, polythiophenes
• CPC Class Codes: H01B 1/128 comprising six-membered aromatic rings in the main chain, e.g. polyanilines, polyphenylenes
• CPC Class Codes: H05B 33/14 characterised by the chemical or physical composition or the arrangement of the electroluminescent material , or by the simultaneous addition of the electroluminescent material in or onto the light source
• CPC Class Codes: H10K 50/11 characterised by the electroluminescent [EL] layers
• CPC Class Codes: H10K 50/125 specially adapted for multicolour light emission, e.g. for emitting white light
• CPC Class Codes: H10K 71/00 Manufacture or treatment specially adapted for the organic devices covered by this subclass
• CPC Class Codes: H10K 85/113 Heteroaromatic compounds comprising sulfur or selene, e.g. polythiophene
• CPC Class Codes: H10K 85/114 Poly-phenylenevinylene; Derivatives thereof
• CPC Class Codes: H10K 85/151 Copolymers
• CPC Class Codes: Y10T 428/3158 Halide monomer type [polyvinyl chloride, etc.]
• CPC Class Codes: Y10T 428/31587 Hydrocarbon polymer [polyethylene, polybutadiene, etc.]
• CPC Class Codes: Y10T 428/31645 Next to addition polymer from unsaturated monomers

Abstract

A semiconductive conjugated copolymer comprises at least two chemically different monomer units which, when existing in their individual homopolymer forms, have different semiconductor bandgaps. The proportion of said at least two chemically different monomer units in the copolymer is selected to control the semiconductor bandgap of the copolymer so as to control the optical properties of the copolymer. The copolymer is formed in a manner enabling it to be laid down as a film without substantially affecting the luminescent characteristics of the copolymer and is stable at operational temperature.

The semiconductor bandgap may be spatially modulated so as to increase the quantum efficiency of the copolymer when excited to luminesce, to select the wavelength of radiation omitted during luminescence or to select the refractive index of the copolymer.

Claims

1. A semiconductive conjugated film forming copolymer comprising:

at least two chemically different monomer units each having different semiconductor bandgaps in their individual homopolymer forms, wherein the proportion of said at least two chemically different monomer units in the copolymer forms the copolymer with a semiconductor bandgap that is spatially modulated from the semiconductor bandgap of each homopolymer form so that the optical properties of the copolymer are modulated, said copolymer being capable of forming a film without substantially affecting the luminescent characteristics of the copolymer, said copolymer being stable at operational temperatures within the range of about 0°

C. to 150°

C.

2. A copolymer as claimed in claim 1, wherein the semiconductor bandgap of the copolymer has been spatially modulated so as to modulate the optical properties of the copolymer by increasing the quantum efficiency of the copolymer when excited to luminesce.

3. A copolymer as claimed in claim 1, wherein the semiconductor bandgap of the copolymer has been spatially modulated so as to modulate the optical properties of the copolymer by modulating the wavelength of radiation emitted during luminescence.

4. A copolymer as claimed in claim 1, wherein the semiconductor bandgap of the copolymer has been spatially modulated so that the optical properties of the copolymer are modulated by modulating the refractive index of the copolymer.

5. A copolymer as claimed in claim 1, wherein the chain of the copolymer is fully conjugated.

6. A copolymer as claimed in claim 1, wherein at least one of the monomer units is not fully conjugated in the chain of the copolymer.

7. A semiconductive copolymer as claimed in claim 1, wherein the proportion of said at least two chemically different monomer units are present in a molar ratio of about 4:

1 to 19;

1.

8. A conjugated semiconductive copolymer as claimed in claim 1 comprising an amount of poly(p-phenylene vinylene) in the range of about 90-95% and an amount of poly(2,5-dimethyl-phenylene vinylene) in the range of about 5-10%.

9. A conjugated semiconductive copolymer as claimed in claim 1, of poly(p-phenylene vinylene) and poly(p-phenylene 1-methoxy-1,2 ethanediyl) comprising at least 20% poly(p-phenylene vinylene).

10. A copolymer as claimed in claim 1, wherein at least one of the monomer units comprises an arylene vinylene unit substituted with a solubilizing group on the arylene ring so as to render the copolymer soluble in either aqueous or organic solvents.

11. A copolymer as claimed in claim 10, wherein the solubilizing group comprises an alkoxy group of at least four carbon atoms.

12. A copolymer as claimed in claim 11, wherein the alkoxy group is a 2-methylpentyloxy group or a 2-ethylhexyloxy group.

13. A conjugated semiconductive copolymer as claimed in claim 1, comprising an amount of poly(p-phenylene vinylene) in the range of about 90-95%, and an amount of poly(2-methoxy-5-(2'"'"'-methylpentyloxy)-p-phenylene vinylene in the range of about 5-10%.

14. A conjugated semiconductive copolymer as claimed in claim 1, comprising an amount of poly(p-phenylene vinylene) in the range of about 90-95%, and an amount of poly(2-methoxy-5-(2'"'"'-ethylhexyloxy)-p-phenylene vinylene in the range of about 5-10%.

15. A conjugated poly(arylene vinylene) film forming copolymer, comprising a poly(arylene vinylene) copolymer having a proportion of the vinylic groups of the copolymer saturated by inclusion of a modifier group substantially stable to elimination during formation of the film, wherein the proportion of saturated vinylic groups is effective to spatially modulate a semiconductor bandgap of the copolymer so as to modulate the optical properties of the copolymer, said copolymer being capable of forming a film without substantially affecting the luminescent characteristic of the copolymer said copolymer being stable at a temperature of about 0°

-150°

C.

16. A copolymer as claimed in claim 15, wherein the semiconductor bandgap of the copolymer has been spatially modulated so as to modulate the optical properties of the copolymer by increasing the quantum efficiency of the copolymer when excited to luminesce.

17. A copolymer as claimed in claim 15, wherein the semiconductor bandgap of the copolymer has been spatially modulated so as to modulate the optical properties of the copolymer by modulating the wavelength of radiation emitted during luminescence.

18. A copolymer as claimed in claim 15, wherein the semiconductor bandgap of the copolymer has been spatially modulated so as to modulate the optical properties of the copolymer by modulating the refractive index of the copolymer.

22. A conjugated poly(arylene vinylene) copolymer according to claim 15, which copolymer is formed by heating substantially in the absence of oxygen a poly(arylene-1,2-ethanediyl) precursor copolymer having a proportion of the ethane groups substituted with a modifier group substituent or a leaving group substituent, wherein the precursor copolymer is heated until substantially all of the leaving group substituents are eliminated without substantial elimination of the modifier group substituents to form the conjugated poly(arylene vinylene) copolymer.

23. A copolymer as claimed in claim 22, wherein the heating is carried out in a temperature range of about 70°

-300°

C.

24. A copolymer as claimed in claim 22, wherein the heating is carried out under acidic catalysis.

25. A copolymer as claimed in claim 22, in which the poly(arylene-1,2-ethanediyl) precursor copolymer is formed by the method comprising:

reacting a first monomer component with a second monomer component in the presence of base and a solvent comprising the modifier group, wherein the first monomer component comprises a first arylene moiety substituted with --CH₂ L¹ and --CH₂ L² and the second monomer component comprises a second arylene moiety substituted with --CH₂ L³ and --CH₂ L⁴, in which L¹, L², L³, and L⁴ each represents a leaving group substituents which may be the same or different from one another.

26. A copolymer as claimed in claim 25, wherein the solvent includes water.

27. A copolymer as claimed in claim 25, wherein the solvent comprises at least 30% modifier group by weight.

28. A copolymer as claimed in claim 25, wherein the precursor copolymer is formed at a temperature in the range of about -5°

C. to 10°

C.

29. A copolymer as claimed in claim 25, wherein the precursor copolymer is formed by reacting a first monomer component with a second monomer component in the presence of a base and a solvent comprising the modifier group, wherein the first and second monomers are reacted for a time that does not exceed 4 hours.

30. A copolymer as claimed in claim 25, wherein the precursor copolymer is purified before the heating.

31. A copolymer as claimed in claim 25, wherein each leaving group substituent comprises a sulphonium salt.

32. A copolymer as claimed in claim 25, wherein the modifier group comprises an alkoxy group.

33. A copolymer as claimed in claim 32, wherein the alkoxy group is a methoxy group.

34. A copolymer as claimed in claim 25, wherein the first monomer component comprises para-phenylene and the second monomer component is selected from the group consisting of:

2,5 dimethoxy-para-phenylene, 2,5-thienylene, 2,5 dimethyl-para-phenylene, 2-methoxy-5-(2'"'"'-methylpentyloxy)-paraphenylene, and 2-methoxy-5-(2'"'"'-ethylhexyloxy)-para-phenylene.

35. A copolymer as claimed in claim 34, wherein the first monomer component comprises at least 70 mole % of the total amount of monomer.

36. A copolymer according to claim 15, wherein the modifier group is an alkoxy group.

37. A copolymer according to claim 36, wherein the alkoxy group is a methoxy group.

38. A copolymer according to claim 15, wherein the arylene moieties of the copolymer chain have as a first component para-phenylene and a second component selected from the group consisting of:

2,5 dimethoxy-para-phenylene;

2,5-thienylene;

2,5 dimethyl-para-phenylene;

2-methoxy-5-(2'"'"'-methylpentyloxy)-para-phenylene; and

2-methoxy-5-(2'"'"'-ethylhexyloxy)-para-phenylene.

39. A copolymer according to claim 38, wherein para-phenylene comprises at least 70 mole % of the total amount of arylene present.

40. A copolymer according to claim 38, wherein paraphenylene constitutes an amount in the range 85-95% and wherein the second component is 2,5 dimethoxy-paraphenylene.

41. A copolymer according to claim 22, wherein the poly(arylene-1,2-diethanediyl) precursor copolymer comprises:

a poly(arylene-1,2-ethanediyl) copolymer having a proportion of ethane groups substituted with a modifier group or a leaving group;

wherein the leaving group can be eliminated to form the poly (arylene vinylene) copolymer.

42. A precursor copolymer according to claim 41, wherein the leaving group comprises a sulfonium salt.

43. A conjugated poly(arylene vinylene) copolymer according to claim 15, which copolymer is formed by the method comprising:

heating substantially in the absence of oxygen a poly(arylene-1,2-ethanediyl) precursor polymer effective to form a partially saturated poly(arylene vinylene) copolymer, wherein the precursor polymer has a portion of the ethane groups with a modifier group and heating is effective to eliminate a proportion of the modifier groups to form the partially saturated copolymer, wherein the proportion of the vinylic groups saturated by the modifier group substituent is effective to spatially modulate the semiconductor bandgap of the copolymer.

44. A copolymer as claimed in claim 43, wherein the poly(arylene-1,2-ethanediyl) precursor polymer comprises a homopolymer.

45. A copolymer as claimed in claim 44, wherein the homopolymer is selected from the group consisting of a poly(paraphenylene-1,2-ethanediyl) polymer, a poly(2,5 dimethoxy-para-phenylene-1,2-ethanediyl) polymer, a poly(thienylene-1,2-ethanediyl) polymer, a poly(2,5 dimethyl-para-phenylene-1,2-ethanediyl) polymer, a poly(2-methoxy-5-(2'"'"'-methylpentyloxy)-para-phenylene-1,2-ethanediyl) polymer, and a poly(2-methoxy-5-(2'"'"'-ethylhexyloxy)-para-phenylene-1,2-ethanediyl) polymer.

46. A copolymer as claimed in claim 43, wherein the heating is performed substantially in the absence of acid.

47. A copolymer as claimed in claim 43, wherein the temperature of heating is in the range of 200°

to 300°

C.

48. A copolymer as claimed in claim 43, wherein the heating time is up to 12 hours.

49. A copolymer as claimed in claim 34, wherein the para-phenylene constitutes an amount in the range of 85-95% and wherein the second monomer component is 2,5 dimethoxy-para-phenylene.

19. A copolymer as claimed in 15, wherein at least one of the arylene vinylene units is substituted with a solubilizing group on the arylene ring so as to render the copolymer soluble in organic or aqueous solvents.

20. A copolymer as claimed in claim 19, wherein the solubilizing group comprises an alkoxy group of at least four carbon atoms.

21. A copolymer as claimed in claim 20, wherein the alkoxy group is a 2-methylpentyloxy group or a 2-ethylhexyloxy group.