Safety control for power tool

• US 5,401,928 A
• Filed: 06/07/1993
• Issued: 03/28/1995
• Est. Priority Date: 06/07/1993
• Status: Expired due to Term

• Current Assignee: William J. Kelley
• Original Assignee: William J. Kelley
• Inventors: Kelley, William J.
• Primary Examiner(s): Luebke, Renee S.
• Application Number:
  US08/072,049
• Time in Patent Office: 659 Days
• Field of Search: 200/509, 200/510, 200/522
• US Class Current: 200/510
• CPC Class Codes: H01H 13/506 with a make-break action in a single operation
• CPC Class Codes: H01H 19/635 Contacts actuated by rectilinearly-movable member linked to operating part, e.g. by pin and slot
• CPC Class Codes: H01H 2300/026 Application dead man switch: power must be interrupted on release of operating member
• CPC Class Codes: H01H 2300/028 Application dead man switch, i.e. power being interrupted by panic reaction of operator, e.g. further pressing down push button
• CPC Class Codes: H01H 9/06 Casing of switch constituted by a handle serving a purpose other than the actuation of the switch, e.g. by the handle of a vacuum cleaner

Abstract

A safety control for power tool includes a trigger responsive element coupled to the power tool drive apparatus. The trigger responsive element is operative to permit normal trigger movement between on and off positions. In addition, the trigger responsive element responds to excessive force upon the trigger in the on position to initiate a safety shutdown of the power tool drive apparatus. Upon release, the trigger responsive element returns the trigger to the off position without reactivating the power tool drive apparatus. Embodiments are shown for both electrical and internal combustion engine powered tools.

Claims

1. For use in controlling a power tool having drive means and a pivotally supported depressible trigger control member pivotably movable in a first direction between an angular off position, and an angular on position to activate said power tool and pivotable in a second direction between the on position and off position to deactivate said power tool, a safety control comprising:

first means for responding to control member pivotal movement in said first direction beyond said angular on position to an angular shutdown position to deactivate said power tool including resistance means operative upon said control member proximate said on position to resist further motion of said control member beyond said on position;

second means responsive to control member movement in said second direction from said angular shutdown position to said angular off position for maintaining the deactivation of said power tool notwithstanding control member movement through said angular on position; and

a secondary trigger pivotally supported with respect to said depressible trigger,

said resistance means including a spring catch supported upon said depressible trigger engaging said secondary trigger during movement in said first direction from said off position to said on position and disengaging said secondary trigger during movement of said depressible trigger in said first direction beyond said on position, said secondary trigger being operatively coupled to said drive means.

2. A safety control as set forth in claim 1 wherein said spring catch includes:

a first tab supported upon said depressible trigger;

a second tab supported upon said secondary trigger within the travel path of said first tab; and

a tab spring for releasing said first and second tabs from engagement.

3. A safety control as set forth in claim 2 wherein said tab spring includes a resilient member supporting said first tab.

4. A safety control as set forth in claim 3 wherein said depressible trigger defines an interior cavity and wherein said secondary trigger is partially received within said interior cavity.

5. For use in controlling a power tool having drive means, a safety control comprising:

a switch movable between an on position activating said drive means and an off position deactivating said drive means;

a secondary trigger pivotable in a first direction to move said switch to said on position and a second direction to move said switch to said off position;

a primary trigger pivotable in said first direction to pivot said secondary trigger in said first direction;

release means coupled between said primary and secondary triggers operative to release said secondary trigger from said primary trigger in response to increased force in said first direction once said primary trigger has moved said secondary trigger in said first direction and moved said switch to said on position; and

spring means urging said secondary trigger in said second direction,

said secondary trigger pivoting in said second direction following release from said primary trigger to move said switch to said off position.