Motor drive having invertor

• US 5,402,045 A
• Filed: 03/08/1993
• Issued: 03/28/1995
• Est. Priority Date: 03/06/1992
• Status: Expired due to Fees

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Mori, Shushin
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US08/027,760
• Time in Patent Office: 750 Days
• Field of Search: 318/700, 318/721, 318/722, 318/723, 318/724, 318/254, 318/138, 318/439, 318/375, 318/376, 318/379, 318/757, 318/759, 318/760, 318/761, 318/762, 318/807, 318/810, 318/811, 363/34, 363/37, 363/39, 363/40, 363/41
• US Class Current: 318/757
• CPC Class Codes: H02P 3/18 for stopping or slowing an ac motor
• CPC Class Codes: H02P 6/10 Arrangements for controlling torque ripple, e.g. providing reduced torque ripple
• CPC Class Codes: H02P 6/24 Arrangements for stopping

Abstract

A motor drive includes an invertor (5) with which a motor (6) is rotated at a variable speed. To suppress noises caused by ripple components contained in currents flowing in phase coils of the motor, the invertor (5) is controlled so as to direct a commuting current flowing from the phase coils to a d.c. power source (1) and at a time when the motor is decelerating to circulate in a path including the phase coils and the switching transistors of the invertor (5). This control is performed when the commuting currents fall below a predetermined level.

Claims

1. A motor drive for driving a motor at a variable speed, the motor having a rotor and a plurality of phase coils, comprising:

a d.c. power source for supplying a d.c. power;

an invertor for receiving the d.c. power from said d.c. power source and converting the d.c. power to variable frequency a.c. power, the variable frequency a.c. power being supplied to said plurality of phase coils;

commuting means connected between said d.c. power source and said plurality of phase coils for allowing commuting currents to flow back to said d.c. power source from said plurality of coils when said rotor is decelerating;

control means for controlling said invertor so that said rotor rotates at the variable speed with the variable frequency a.c. power supplied by said invertor to said plurality of phase coils, said control means further controlling said invertor so that the commuting currents circulate as flywheel currents between said invertor and said plurality of phase coils when the commuting currents fall below a predetermined level;

first detecting means for detecting currents flowing in said plurality of phase coils and outputting first detection signals indicative of the currents flowing therein; and

determining means for determining that the currents flowing in said plurality of phase coils fall below the predetermined level, wherein said control means controls said invertor based on a determination made by said determining means.

2. The motor drive according to claim 1, wherein said motor has first, second and third phase coils and said invertor has a plurality of switching elements for performing on and off switching actions, said plurality of switching elements forming a three-phase bridge connection with said first, second and third phase coils.

3. The motor drive according to claim 2, wherein said first detecting means comprises a first current sensor connected between said invertor and the first phase coil for sensing a current flowing in the first phase coil, a second current sensor connected between said invertor and the second phase coil for sensing a current flowing in the second phase coil, and a current calculation circuit for calculating a current flowing in the third phase coil based on the currents sensed by said first and second current sensors.

4. The motor drive according to claim 3, wherein said current calculation circuit calculates the current flowing in the third phase coil in accordance with an equation given by:

space="preserve" listing-type="equation">Siw=-(Siu+Siv)

where Siu is the current flowing in the first phase coil, Siv is the current flowing in the second phase coil, and Siw is the current flowing in the third phase coil.

5. The motor drive according to claim 2, wherein said first detecting means comprises a first current sensor connected between said invertor and the first phase coil for sensing a current flowing in the first phase coil, a second current sensor connected between said invertor and the second phase coil for sensing a current flowing in the second phase coil, and a third current sensor connected between said invertor and the third phase coil for sensing a current flowing in the third phase coil.

6. The motor drive according to claim 2, wherein said commuting means includes a plurality of commutation diodes connected in one-to-one correspondence and in parallel to said plurality of switching elements.

7. The motor drive according to claim 2, further comprising speed command means which issues a speed command signal indicative of a desired rotational speed of said motor, and wherein said control means controls said plurality of switching elements to perform on and off switching actions based further on the speed command signal.

8. The motor drive according to claim 2, further comprising second detecting means for detecting a rotational speed of the motor and outputting a second detection signal indicative of the rotational speed thereof, and wherein said control means controls said plurality of switching elements to perform on and off switching actions based further on the second detection signal.

9. The motor drive according to claim 2, further comprising third detecting means for detecting a rotational position of the rotor and outputting a third detection signal indicative of the rotational position of the rotor, and wherein said control means controls said plurality of switching elements to perform on and off switching actions based further on the third detection signal.

10. The motor drive according to claim 2, further comprising speed command means which issues a speed command signal indicative of a desired rotational speed of said motor, second detecting means for detecting a rotational speed of the motor and outputting a second detection signal indicative of the rotational speed thereof, and third detecting means for detecting a rotational position of the rotor and outputting a third detection signal indicative of the rotational position of the rotor, and wherein said control means controls said plurality of switching elements to perform on and off switching actions based further on the speed command signal, the second detection signal and the third detection signal.

11. The motor drive according to claim 1, further comprising current addition means connected between said first detecting means and said determining means for adding the first detection signals and outputting an added signal to said determining means.

12. The motor drive according to claim 11, wherein said current addition means comprises a first addition circuit for extracting positive components of the first detection signals and adding the extracted positive components, and a second addition circuit for extracting negative components of the first detection signals and adding the extracted negative components.

13. The motor drive according to claim 1, wherein said d.c. power source comprises a full-wave rectifier having an input connected to a commercial a.c. power source which supplies a three-phase alternating current thereto and an output from which a direct current is produced by subjecting the three-phase alternating current to full-wave rectification, and a smoothing circuit connected to the output of said full-wave rectifier, for smoothing the direct current from said full-wave rectifier.

14. A motor drive for driving a motor at a variable speed, the motor having a rotor and a plurality of phase coils, comprising:

a d.c. power source for supplying a d.c. power;

an invertor for receiving the d.c. power from said d.c. power source and converting the d.c. power to variable frequency a.c. power, the variable frequency a.c. power being supplied to said plurality of phase coils;

commuting means connected between said d.c. power source and said plurality of phase coils for providing current paths from said plurality of phase coils to said d.c. power source; and

control means for controlling said invertor so that said rotor rotates at the variable speed with the variable frequency a.c. power supplied by said invertor to said plurality of phase coils, said control means further controlling said invertor so that regenerative currents generated from said plurality of phase coils when said rotor is decelerating flow back as commuting currents to said d.c. power source through said commuting means when the regenerative currents are above a predetermined level and that the regenerative currents circulate as flywheel currents between said invertor and said plurality of phase coils when the regenerative currents fall below the predetermined level.

15. The motor drive according to claim 14, further comprising detecting means for detecting the regenerative currents flowing in said plurality of phase coils and outputting detection signals indicative of the regenerative currents flowing therein, and determining means for determining that the regenerative currents flowing in said plurality of phase coils fall below the predetermined level, and wherein said control means controls said invertor based on a determination made by said determining means.

16. The motor drive according to claim 15, wherein said motor has a first phase coil, a second phase coil and a third phase coil, and wherein said detecting means comprises a first current sensor connected between said invertor and said first phase coil for sensing a current flowing in said first phase coil, a second current sensor connected between said invertor and said second phase coil for sensing a current flowing in said second phase coil, and a current calculation circuit for calculating a current flowing in said third phase coil based on the currents sensed by said first and second current sensors.

17. The motor drive according to claim 16, wherein said current calculation circuit calculates the current flowing in said third phase coil in accordance with an equation given by:

space="preserve" listing-type="equation">Siw=-(Siu+Siv)

where Siu is the current flowing in said first phase coil, Siv is the current flowing in said second phase coil, and Siw is the current flowing in said third phase coil.

18. The motor drive according to claim 15, further comprising current addition means connected between said detecting means and said determining means for adding the detection signals and outputting an added signal to said determining means.

19. The motor drive according to claim 18, wherein said current addition means comprises a first addition circuit for extracting positive components of the detection signals and adding the extracted positive components, and a second addition circuit for extracting negative components of the detection signals and adding the extracted negative components.