Container inspecting apparatus having rotary indexing apparatus

• US 5,404,227 A
• Filed: 08/26/1993
• Issued: 04/04/1995
• Est. Priority Date: 08/29/1992
• Status: Expired due to Fees

• Current Assignee: Kirin Techno-System Company, Limited (Kirin Holdings Company Limited)
• Original Assignee: Kirin Techno-System Company, Limited (Kirin Holdings Company Limited)
• Inventors: Mukai, Takahiro, Sumita, Masahiko
• Primary Examiner(s): Rosenberger, Richard A.
• Assistant Examiner(s): KIM, ROBERT H
• Application Number:
  US08/111,893
• Time in Patent Office: 586 Days
• Field of Search: 198/343.1, 198/343.2, 198/474.1, 198/476.1, 198/377, 198/378, 356/240, 356/428, 250/223 B, 209/526, 209/527, 209/701
• US Class Current: 356/428
• CPC Class Codes: B07C 5/126 by means of photo-electric sensors, e.g. according to colour sorting according to optical properties B07C5/342; material testing with the aid of optical means G01N21/00
• CPC Class Codes: B07C 5/36 Sorting apparatus characterised by the means used for distribution sorting according to destination B07C3/003, B07C3/02
• CPC Class Codes: G01N 21/9009 Non-optical constructional details affecting optical inspection, e.g. cleaning mechanisms for optical parts, vibration reduction

Abstract

A container inspecting apparatus for inspecting containers such as vials, ampuls, or the like has an inlet star wheel rotatable for admitting containers successively, and an outlet star wheel rotatable for discharging the containers successively. A plurality of feed units are movable along a circular path for successively receiving containers from the inlet star wheel, stopping the containers in respective inspecting positions, and successively transferring the containers to the outlet star wheel. A plurality of inspecting devices, each comprising an illuminating unit and an imaging unit, are disposed respectively in the inspecting positions for inspecting the containers in the respective inspecting positions. The feed units are intermittently moved along the circular path by a feeding and indexing device. A support mechanism is vertically mounted on each of the feed units for supporting bottoms of the containers on the feed units. The support mechanism is rotated to rotate the containers about their own axes while the containers are being inspected by the inspecting devices.

Claims

1. A container inspecting apparatus comprising:

a rotatable inlet star wheel for introducing containers successively;

a rotatable outlet star wheel for discharging the containers successively;

a plurality of feed units movable along a circular path for successively receiving the containers from said inlet star wheel, stopping the containers in respective inspecting positions, and successively transferring the containers to said outlet star wheel;

an inspecting device disposed in each of said respective inspecting positions for inspecting a container placed in said each inspecting position;

a feeding and indexing device for intermittently moving said feed units along said circular path such that said feed units are stopped in said respective inspecting positions at mutually different times;

a support mechanism vertically mounted on each of said feed units for supporting the bottom of said container placed on said feed units; and

rotating means for rotating said support mechanism to rotate the container about its own axes.

2. A container inspecting apparatus according to claim 1, wherein said feeding and indexing device comprises:

cam means having a wavy cam profile on a partly circumferential surface;

a plurality of cam followers movable along said wavy cam profile;

drive arm means rotatable about a center of said cam means;

a plurality of driven arms operatively coupled to said drive arm means and to said cam followers at respective junction points; and

a plurality of connecting members operatively coupled to said driven arms and to corresponding feed units, each of said connecting members being provided for allowing the respective distance between a rotating axis of said driven arm and a corresponding feed unit to vary;

wherein when said drive arm means rotates about the center of said cam means, said driven arms are angularly rotated respectively about said ]unction points by said cam followers moving along said wavy cam profile so as to stop said feed units in said inspecting positions and to move said feed units between said inspecting positions.

3. A container inspecting apparatus according to claim 2, wherein said wavy cam profile includes a plurality of mountains and a plurality of valleys alternating with said mountains, and a pitch angle defined between adjacent ones of said mountains or valleys is different from a pitch angle defined between adjacent ones of said Junction points of said drive arm means and said driven arms.

4. A container inspecting apparatus according to claim 1, wherein said support mechanism comprises a plurality of suction pipes, each suction pipe being rotatably mounted on said feed unit for supporting a bottom of a container thereon, a rotary Joint connected to said suction pipe, a slide valve disposed concentrically with said feeding and indexing device, and a common vacuum source connected to said suction pipe through said rotary joint and said slide valve, for developing a vacuum in said suction pipe to attract the bottom of the container on the suction pipe.

5. A container inspecting apparatus according to claim 4, wherein said slide valve comprises a fixed plate and a rotating plate rotatably mounted on said fixed plate, said rotating plate has a plurality of ports defined therein which are communicated with said suction pipes, respectively, and said fixed plate has an arcuate port defined therein connected to said vacuum source and extending in an angular interval between a contact point between each of said feed units and said inlet star wheel, and a contact point between each of said feed units and said outlet star wheel.

6. A container inspecting apparatus according to claim 1, wherein said support mechanism comprises a plurality of vertically movable support rods rotatably mounted on said feed units, respectively, a plurality of presser plates rotatably supported on said feed units, respectively, a plurality of air cylinders connected to said support rods, respectively, a plurality of rotary Joints connected to said air cylinders, respectively, a slide valve disposed concentrically with said feeding and indexing device, and an air supply source connected to said air cylinders through said rotary Joints and said slide valve, for supplying air under pressure to said air cylinders to push said support rods toward said presser plates, respectively, to grip the containers between said support rods and said presser plates, respectively.

7. A container inspecting apparatus according to claim 6, wherein said slide valve comprises a fixed plate and a rotating plate rotatably mounted on said fixed plate, said rotating plate has a plurality of ports defined therein which are communicated with said air cylinders, and said fixed plate has an arcuate port defined therein connected to said air supply source and extending in an angular interval between a contact point between each of said feed units and said inlet star wheel, and a contact point between each of said feed units and said outlet star wheel.

8. A container inspecting apparatus according to claim 1, wherein said rotating means comprises a belt engaging said support mechanism.

9. A container inspecting apparatus according to claim 1, wherein at least one of said inspecting devices comprises an illuminating unit for illuminating the container supported on one of said feed units and an imaging unit for recording an image of the container with light transmitted through the container.

10. The container inspecting apparatus according to claim 1 wherein said feeding and indexing device comprises a cam having a periodic configuration substantially centered at a center of rotation of said circular path and cooperating with a cam follower for guiding said intermittent movement of said feed units, wherein the period of the configuration of said cam in the circumferential direction of said circular path differs by an angle Θ

from a spacing of said feed units along said circular path.

11. The container inspecting apparatus according to claim 10 wherein said periodic configuration includes a series of mountains and valleys, wherein said valleys are circumferentially spaced by an angular spacing which differs by an angle Θ

from a spacing of said feed units along said circular path.

12. A container inspecting apparatus comprising:

a rotatable inlet star wheel for introducing containers successively;

a rotatable outlet star wheel for discharging the containers successively;

a plurality of feed units movable along a circular path for successively receiving the containers from said inlet star wheel, stopping the containers in respective inspecting positions, and successively transferring the containers to said outlet star wheel;

an inspecting device disposed in each of said respective inspecting positions for inspecting a container placed in said each inspecting position;

a feeding and indexing device for intermittently moving said feed units along said circular path such that said feed units are stopped in said respective inspecting positions at mutually different times;

a support mechanism vertically mounted on each of said feed units for supporting the bottom of said container placed on said feed units, said support mechanism including suction tubes positioned to engage bottoms of said containers and having outside diameters substantially smaller than outside diameters of said containers such that edges of said bottoms of said containers are visible for inspection; and

rotating means for rotating said support mechanism to rotate the container about its own axes.