Fasteners made of composite material of a ceramic matrix reinforced with refractory fibers

• US 5,405,227 A
• Filed: 06/14/1993
• Issued: 04/11/1995
• Est. Priority Date: 06/17/1992
• Status: Expired due to Fees

• Current Assignee: Aerospatiale Societe Nationale Industrielle
• Original Assignee: Aerospatiale Societe Nationale Industrielle
• Inventors: Lequertier, Jean-Michel, His, Sylvie
• Primary Examiner(s): Wilson, Neill R.
• Application Number:
  US08/076,430
• Time in Patent Office: 666 Days
• Field of Search: 411/366, 411/411, 411/424, 411/427, 411/537, 411/908
• US Class Current: 411/366.3
• CPC Class Codes: C04B 2235/524 Non-oxidic, e.g. borides, carbides, silicides or nitrides
• CPC Class Codes: C04B 2235/5244 Silicon carbide
• CPC Class Codes: C04B 35/584 based on silicon nitride
• CPC Class Codes: C04B 35/597 based on silicon oxynitride, e.g. SIALONS
• CPC Class Codes: C04B 35/80 Fibres, filaments, whiskers, platelets, or the like
• CPC Class Codes: F16B 2200/85 Ceramic-to-metal-connections
• CPC Class Codes: F16B 33/006 Non-metallic fasteners using screw-thread
• CPC Class Codes: F16B 33/02 Shape of thread; Special thread-forms F16B25/00 takes precedence; used to remove paint or dirt layers F16B35/007, F16B37/002; used as screw-locking device F16B39/30
• CPC Class Codes: F16B 43/02 with special provisions for engaging surfaces which are not perpendicular to a bolt axis or do not surround the bolt
• CPC Class Codes: Y10S 411/908 Resinous material

Abstract

Fasteners composed of a composite material constituted by a ceramic matrix reinforced with refractory fibers for use in the assembling and dissembling of structures likely to be subjected to high temperatures. The fasteners, which can comprise screws, nuts and bolts, can include a threaded rod, possibly comprising a head, and at least one nut cooperating with the rod. The threads of the rod and the nut are round threads. Further, the male and female portions of the threads have the same theoretical profile to within machining tolerance and functional clearance.

Claims

1. Threaded fasteners, comprising:

at least one first element comprising at least one male portion, said at least one first element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix;

at least one second element comprising at least one female portion, said at least one second element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix; and

each of said at least one male portion and said at least one female portion including a threaded portion comprising round threads, and said threaded portion of said at least one male portion and said threaded portion of said at least one female portion comprise substantially the same profile within machining tolerance and functional clearance.

9. Fasteners according to claim 1, wherein said at least one first element comprises a threaded rod.

10. Fasteners according to claim 9, wherein said threaded rod comprises a head.

2. Threaded fasteners, comprising:

at least one first element comprising at least one male portion, said at least one first element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix;

at least one second element comprising at least one female portion, said at least one second element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix; and

each of said at least one male portion and said at least one female portion including a threaded portion comprising round threads, and said threaded portion of said at least one male portion and said threaded portion of said at least one female portion comprise substantially the same profile within machining tolerance and functional clearance; and

said round threads have a root radius and a crest radius, and said at least one male portion has an external diameter; and

space="preserve" listing-type="equation">0.03≦

r/D≦

0.07

wherein r represents the radius of the root of said round thread or the radius of the crest of said round thread, and D represents the external diameter.

3. Fasteners according to claim 2, wherein said composite material comprises at least one ceramic matrix selected from the group consisting of SiAlON or SiAlYON and Si₃ N₄ reinforced with at least one member selected from the group consisting of silicon carbide and silicon nitride trichites.

6. Fasteners according to claim 2, wherein:

space="preserve" listing-type="equation">30°

≦

α

≦

100°

wherein α

represents an angle determined by tangent lines to points of intersection of flanks of said round threads and straight lines joining centers of curvature of the round threads of said at least one male portion and said at least one female portion.

4. Threaded fasteners, comprising:

at least one first element comprising at least one male portion, said at least one first element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix;

at least one second element comprising at least one female portion, said at least one second element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix; and

each of said at least one male portion and said at least one female portion including a threaded portion comprising round threads, and said threaded portion of said at least one male portion and said threaded portion of said at least one female portion comprise substantially the same profile within machining tolerance and functional clearance; and

wherein;

space="preserve" listing-type="equation">30°

≦

α

≦

100°

wherein α

represents an angle determined by tangent lines to points of intersection of flanks of said round threads and straight lines joining centers of curvature of the round threads of said at least one male portion and said at least one female portion.

5. Fasteners according to claim 4, wherein said composite material comprises at least one ceramic matrix selected from the group consisting of SiAlON or SiAlYON and Si₃ N₄ reinforced with at least one member selected from the group consisting of silicon carbide and silicon nitride trichites.

7. Threaded fasteners, comprising:

at least one first element comprising at least one male portion, said at least one first element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix;

at least one second element comprising at least one female portion, said at least one second element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix; and

each of said at least one male portion and said at least one female portion including a threaded portion comprising round threads, and said threaded portion of said at least one male portion and said threaded portion of said at least one female portion comprise substantially the same profile within machining tolerance and functional clearance; and

said at least one second element comprises at least one nut comprising a spherical bearing surface.

8. Fasteners according to claim 7, wherein said at least one nut comprises extremities, and a portion of said at least one female member adjacent an extremity of said at least one nut is non-threaded.

11. Threaded fasteners, comprising:

at least one first element comprising at least one male portion, said at least one first element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix;

at least one second element comprising at least one female portion, said at least one second element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix; and

each of said at least one male portion and said at least one female portion including a threaded portion comprising round threads, and said threaded portion of said at least one male portion and said threaded portion of said at least one female portion comprise substantially the same profile within machining tolerance and functional clearance;

said at least one first element comprises a threaded rod; and

said at least one second element comprises at least one nut comprising a spherical bearing surface.

12. Fasteners according to claim 11, further including at least one intermediate element comprising a spherical bearing surface, and said spherical bearing surface of said at least one second element cooperates with said spherical bearing surface of said at least one intermediate element.

13. Fasteners according to claim 12, wherein said at least one intermediate element comprises a washer.

14. Fasteners according to claim 13, wherein said at least one second member element comprises a nut.

15. Fasteners according to claim 14, wherein said nut and washer comprise a nut/washer assembly having an axis, and the spherical surfaces of said nut and washer are dimensioned to be close to said axis.

16. Threaded fasteners, comprising:

at least one first element comprising at least one male portion, said at least one first element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix;

.

at least one second element comprising at least one female portion, said at least one second element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix; and

each of said at least one male portion and said at least one female portion including a threaded portion comprising round threads, and said threaded portion of said at least one male portion and said threaded portion of said at least one female portion comprise substantially the same profile within machining tolerance and functional clearance;

said at least one first element comprises a threaded rod comprising a head; and

said threaded rod comprises a screw, and said head comprises a barrel side including a spherical bearing surface.

17. Fasteners according to claim 16, further including at least one intermediate element comprising a spherical bearing surface, and said spherical bearing surface of said head cooperates with said spherical bearing surface of said at least one intermediate element.

18. Threaded fasteners, comprising:

at least one first element comprising at least one male portion, said at least one first element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix;

at least one second element comprising at least one female portion, said at least one second element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix; and

each of said at least one male portion and said at least one female portion including a threaded portion comprising round threads, and said threaded portion of said at least one male portion and said threaded portion of said at least one female portion comprise substantially the same profile within machining tolerance and functional clearance;

said at least one first element comprises a threaded rod comprising a head; and

said spherical bearing surface of said head is capable of cooperating with a spherical bearing surface in a surface of an element to be assembled.

19. Threaded fasteners, comprising:

at least one first element comprising at least one male portion, said at least one first element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix;

at least one second element comprising at least one female portion, said at least one second element being composed of a composite material comprising a refractory fiber reinforced ceramic matrix; and

each of said at least one male portion and said at least one female portion including a threaded portion comprising round threads, and said threaded portion of said at least one male portion and said threaded portion of said at least one female portion comprise substantially the same profile within machining tolerance and functional clearance; and

said composite material comprises at least one ceramic matrix selected from the group consisting of SiAlON or SiAlYON and Si₃ N₄ reinforced with at least one member selected from the group consisting of silicon carbide and silicon nitride trichites.