Adjustable lower limb prosthesis having conical support

• US 5,405,410 A
• Filed: 07/14/1993
• Issued: 04/11/1995
• Est. Priority Date: 08/12/1992
• Status: Expired due to Fees

• Current Assignee: Ohio Willow Wood Company
• Original Assignee: Ohio Willow Wood Company
• Inventors: Arbogast, Joseph, Arbogast, Robert E., Colvin, James M., Bartkus, Eric K.
• Primary Examiner(s): Willse, David H.
• Application Number:
  US08/091,087
• Time in Patent Office: 636 Days
• Field of Search: 623/49, 623/48, 623/52, 623/53, 623/55, 623/47, 623/38, 623/50, 623/35, 403/90, 403/84, 403/222, 403/221, 403/227, 403/281, 403/362, 403/371
• US Class Current: 623/47
• CPC Class Codes: A61F 2/60 Artificial legs or feet or parts thereof
• CPC Class Codes: A61F 2/601 Peg legs, e.g. wooden legs
• CPC Class Codes: A61F 2/64 Knee joints
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: A61F 2/6607 Ankle joints
• CPC Class Codes: A61F 2/76 Means for assembling, fitting or testing prostheses, e.g. for measuring or balancing, e.g. alignment means
• CPC Class Codes: A61F 2/80 Sockets, e.g. of suction type
• CPC Class Codes: A61F 2002/5055 Reinforcing prostheses by embedding particles or fibres during moulding or dipping, e.g. carbon fibre composites
• CPC Class Codes: A61F 2002/6657 having a plate-like or strip-like spring element, e.g. an energy-storing cantilever spring keel
• CPC Class Codes: Y10T 403/32311 Ball and socket
• CPC Class Codes: Y10T 403/4958 Separate deforming means remains with joint assembly
• CPC Class Codes: Y10T 403/7058 Split or slotted bushing

Abstract

An adjustable lower limb prosthesis has a pylon connected to both a prosthetic foot and to the stump adapter by way of a foot/pylon joint and a pylon/stump joint, respectively. Each of the joints is similar and includes a tapered socket holding a truncated conical wedge sleeve. The wedge sleeve has a bore which may be angled with respect to the cone axis, and into which the pylon is fitted. A cap locks the wedge sleeve in the bore and locks the pylon in the wedge sleeve. For adjusting the prosthesis, a set of wedge sleeves are available to the prosthetist, each having a bore with a different offset with respect to the conical axis of the sleeve. The prosthetist selects the appropriate sleeve based upon a prior determination using a temporary pylon and an alignment adapter. The correct foot wedge sleeve and circumferential alignment of the wedge sleeve are set with the aid of discs having offset holes.

Claims

1. A prosthesis comprising:

a prosthetic part;

a pylon;

a joint for connecting said prosthetic part to said pylon, said joint comprising a shell forming a socket in said prosthetic part, said socket having an open top into which said pylon is fittable, a substantially conically tapered wall and a hemispherical bottom;

a conical sleeve snugly fittable in said socket, said sleeve having a substantially conical outer peripheral surface, a bore extending generally axially to the outer peripheral surface for accepting the pylon, and a substantially radially extending slot connecting the bore to the outer peripheral surface of said sleeve, wherein the bore of said sleeve is offset with respect to the axis of the outer peripheral surface; and

means for locking the sleeve in the socket such that the sleeve is pressed into the socket and the width of the slot is reduced, whereby the pylon in the bore is securely gripped thereby and does not pivot at said joint.

2. The prosthesis of claim 1 wherein said locking means comprises a cap threaded on said tapered socket.

3. The prosthesis of claim 1 including the pylon fitted in said bore.

4. The prosthesis of claim 1 wherein said prosthetic part is a foot part.

5. The prosthesis of claim 1, wherein the slot of said conical sleeve is circumferentially positioned substantially where the bore is closest to said outer peripheral surface.

6. A prosthesis comprising:

a prosthetic part;

a pylon formed of reinforcing fibers in a resin matrix;

a joint for connecting said prosthetic part to said pylon, said joint comprising a shell forming a socket in said prosthetic part, said socket having an open top into which said pylon is fittable, a substantially conically tapered wall and a hemispherical bottom;

an adaptor fixed in said socket;

a substantially cylindrical metal sleeve on said pylon; and

at least three screws threaded into said adaptor and abutting the sleeve at a surface portion thereof which is substantially cylindrical, such that said pylon is maintained at a fixed angular position relative to said socket and does not pivot at said joint.

7. The prosthesis of claim 6 including a partially spherical portion on said pylon in said socket.

8. The prosthesis of claim 7 wherein said partially spherical portion is formed on said sleeve.

9. A prosthesis comprising:

a prosthetic part;

a pylon;

a joint for connecting said prosthetic part to said pylon, said joint comprising a shell forming a socket in said prosthetic part, said socket having an open top into which said pylon is fittable;

a sleeve snugly fittable in said socket, said sleeve having a wall with an outer peripheral surface, a bore extending generally axially to the outer peripheral surface for accepting the pylon, and a slot extending substantially radially through said wall and connecting the bore to the outer peripheral surface of said sleeve, wherein the bore of said sleeve is offset with respect to the axis of the outer peripheral surface; and

means for locking the sleeve in the socket such that the sleeve is pressed into the socket and the width of the slot is reduced, whereby the pylon in the bore is securely gripped thereby and does not pivot at said joint.

10. The prosthesis of claim 9 wherein said socket and said sleeve have mating tapered portions.

11. A prosthesis comprising:

a prosthetic part;

a pylon formed of reinforcing fibers in a resin matrix;

a joint for connecting said prosthetic part to said pylon, said joint comprising a shell forming a socket in said prosthetic part, said socket having an open top into which said pylon is fittable, an adaptor, a substantially conically tapered wall and a hemispherical bottom;

a substantially cylindrical metal sleeve on said pylon; and

at least three screws threaded into said adaptor and abutting the sleeve at a surface portion thereof which is substantially cylindrical, such that said pylon is maintained at a fixed angular position relative to said socket and does not pivot at said joint.