Digital liquid level sensing apparatus

• US 5,406,843 A
• Filed: 10/27/1993
• Issued: 04/18/1995
• Est. Priority Date: 10/27/1993
• Status: Expired due to Term

• Current Assignee: Hannan - Nickolin Intellectual Properties, LLC
• Original Assignee: KDI (Klöckner & Co SE)
• Inventors: Nickolin, Thomas M., Hannan, Alan R.
• Primary Examiner(s): Gutierrez, Diego F. F.
• Application Number:
  US08/143,834
• Time in Patent Office: 538 Days
• Field of Search: 73/304 C, 73/292, 364/509
• US Class Current: 73/304.00C
• CPC Class Codes: G01F 23/265 for discrete levels
• CPC Class Codes: G01F 23/266 measuring circuits therefor
• CPC Class Codes: G01F 23/268 mounting arrangements of probes

Abstract

A digital liquid level sensing apparatus for detecting variations in the dielectric of a substance being sensed. The apparatus includes a capacitive element array including a plurality of individual (i.e., segmented) input plates positioned along an axis of measurement of a fluid to be detected. The array also includes a common output plate having a length sufficient to span the entire accumulated length of the input plates. A controller sequentially applies DC excitation pulses to the input plates which cause a series of output currents to be coupled onto the output plate. The output currents are input to a current-to-voltage amplifier which generates a series of corresponding analog output voltages. The analog output voltages are then input to a peak voltage detector circuit to generate a series of peak voltage signals representative of the magnitudes of the analog output voltages. The controller converts each of the peak voltage signals into a corresponding digital value and stores each of the digital values in an on-board memory. The controller then sequentially compares each of the values against at least one predetermined reference value indicative of an output produced by an input plate disposed in air until a predetermined difference is detected between the reference value and any one of the stored digital values. This indicates a predetermined difference in the dielectric, thus indicating that a corresponding input plate is at least partially submerged in fluid.

Claims

1. An apparatus for detecting a fluid level within a fluid reservoir within which a capacitive element array is disposed, wherein the capacitive element array includes a plurality of independent input plates spaced longitudinally along an axis of measurement and a single output plate disposed generally parallel to said input plates and having a length sufficient to span all of said input plates, said apparatus comprising:

controller means for sequentially applying an input signal to each one of said input plates sequentially, one at a time, to thereby electrically excite each said input plate;

current to voltage amplifier means responsive to said output plate for generating a voltage signal representative of the current coupled onto said output plate each time one of said input plates is electrically excited by said controller means;

peak detector means responsive to said current to voltage amplifier means for generating a peak voltage signal representative of the peak magnitude of the voltage output signal from said current to voltage amplifier means each time one of said input plates is electrically excited by said controller means;

means for storing each one of said peak voltage signals associated with the current coupled onto to said output plate for each input plate excited by said controller means;

said controller means including means for comparing said peak voltage output signals generated from the excitation of said input plates, one of said input plates at a time in sequential fashion against a reference value, and for determining the difference in each of said peak voltage output signals from said reference value, to thereby detect a change in the dielectric from any one of said input plates relative to said reference value, to thereby detect a liquid/air interface within said fluid reservoir from which a level of said liquid can be determined.

2. The apparatus of claim 1, further comprising integrator means for integrating an output signal generated by said controller means representative of said peak voltage output signals for providing an analog indication of a level of said liquid within said reservoir.

3. The apparatus of claim 1, further including interface means in communication with said controller means for coupling an output representative of said liquid level to an external device.

4. The apparatus of claim 1, wherein said controller means includes means for generating an output signal when said liquid level within said reservoir is determined to be below a predetermined lower level limit.

5. The apparatus of claim 1, further comprising an electrically erasable, programmable, read-only memory for storing information for each one of said input plates relating to outputs generated when each said input plate is completely disposed in air and completely submerged in fluid.

6. The apparatus of claim 1, further comprising means for sensing a temperature of said fluid and providing a signal representative of said sensed temperature to said controller.

7. A liquid level sensing apparatus for detecting a fluid-air interface level and a fluid reservoir containing a fluid therein;

a capacitive probe positioned within said reservoir longitudinally along an axis of measurement of said fluid, said probe comprising a plurality of independent input plates positioned in a common plane longitudinally along said probe and along said axis of measurement and a common output plate having a length sufficient to span a total accumulated length of said input plates;

a controller for generating a plurality of input pulses to each of said input plates sequentially, only one said input plate at a time, to thereby couple a sequential series of independent current signals onto said common output plate;

a current to voltage amplifier coupled to said common output plate for generating a plurality of independent voltage signals corresponding to the magnitude of each one of said current signals coupled onto said common output plate;

a peak voltage detector circuit responsive to said current to voltage amplifier for generating a series of peak voltage signals, each one of said series of peak voltage signals corresponding to a particular one of said current signals coupled onto said common output plate from a particular one of said input plates;

said controller including means for comparing the peak voltage signals from each of said input plates with a predetermined reference value, sequentially, to detect for a predetermined difference in magnitude between each of said peak voltage signals and said reference value;

said predetermined difference in magnitude being indicative of a change in a dielectric at a specific one of said input plates from which change a liquid-air interface can be determined.

8. The apparatus of claim 7, wherein said controller includes means for generating pulse width modulated output signals from said peak voltage output signals which is representative of the percentage of said common output plate and said input plates which are submerged in said fluid;

and

wherein said apparatus further includes an integrator responsive to said pulse width modulated output signals for generating an analog output level signal representative of said percentage of coverage of said common output plate and said input plates by said fluid.

9. The apparatus of claim 7, further comprising a serial receiver/transmitter interface circuit in communication with said controller;

and

wherein said controller includes means for generating a serial output signal indicative of a percentage of area of said common output plate and said input plates which is submerged in said fluid at a given time, and for transmitting said serial output to an external apparatus.

10. The apparatus of claim 7, wherein said controller includes means for generating a low level output signal when said controller determines that said liquid-air interface is below a predetermined minimum fluid level within said reservoir.

11. The apparatus of claim 7, wherein said input plates are positioned along said axis of measurement such that a portion of each one of said input plates overlaps a portion of its immediately adjacent input plates.