Thrust unit for VTOL aircraft

• US 5,407,150 A
• Filed: 03/25/1993
• Issued: 04/18/1995
• Est. Priority Date: 07/25/1990
• Status: Expired due to Fees

• Current Assignee: Sadleir Vtol Aircraft Co. Pty. Ltd.
• Original Assignee: Sandleir VTOL Aircraft Company Limited
• Inventors: Sadleir, Kimberley V.
• Primary Examiner(s): Bucci, David A.
• Assistant Examiner(s): Ansley, Virna Lissi
• Application Number:
  US08/037,118
• Time in Patent Office: 754 Days
• Field of Search: 244/7 R, 244/12.4, 244/15, 244/23 R, 244/23 B, 244/23 C, 244/23 D, 244/45 A, 244/73 R, 244/73 B, 244/73 C
• US Class Current: 244/12.4
• CPC Class Codes: B64C 29/0025 the propellers being fixed relative to the fuselage

Abstract

A thrust unit for an aircraft having a lift unit for propelling the aircraft in upward flight. The lift unit includes a duct for directing air substantially downwardly, the duct being shaped so that air exhausting from its downstream end is in a stream having substantially the same cross-sectional dimension of the duct at the downstream end, and an air pump disposed for inducing a draught of air through the duct. In use, the draught of air exhausting from the duct can produce an upward thrust and is substantially non-convergent.

Claims

1. A VTOL aircraft comprising:

an airframe;

a thrust unit located within the airframe for propelling the VTOL aircraft in a vertical flight mode and a transition flight mode between vertical flight and horizontal flight, the thrust unit having;

a) a duct including;

an inlet disposed substantially vertically upwardly on an upper surface of the airframe for allowing air into the duct, the inlet having means for inhibiting separation of the air from an outer lip of the inlet for improving the efficiency of operation of the duct,

a chamber located below the inlet, and

a plurality of sub-ducts, each sub-duct being curved outwardly and downwardly from the chamber to a respective outlet, each outlet being disposed substantially vertically downwardly on a lower surface of the airframe for exhausting air out of the duct in a substantially downward direction for providing positive lift, the sub-ducts having a width dimension which is critical to the flow of air therethrough, the critical width dimension being less than a length of a path which air takes through the sub-duct so that air exhausting from each of the outlets is substantially non-convergent, the outlets being spaced apart and located below and outside a vertical profile of the inlet so as to render the VTOL aircraft easier to control, an average width of a vertical profile of the outlets measured at the extremities thereof being greater than a vertical distance between the inlet and the outlets so as to reduce a frontal area of the airframe for reducing the drag of the VTOL aircraft in the horizontal plane,

an air pump for inducing a draft of air through the duct, the air pump being located in the chamber, the air pump operating on a substantially vertical axis; and

control means for controlling the lift force and the attitude of the VTOL aircraft.

2. A VTOL aircraft comprising:

an airframe;

a thrust unit located within the airframe for propelling the VTOL aircraft in a vertical flight mode and a transition flight mode between vertical flight and horizontal flight, the thrust unit having;

a) a duct including

an inlet disposed substantially vertically upwardly on an upper surface of the airframe for allowing air into the duct, the inlet having means for inhibiting separation of the air from an outer lip of the inlet for improving the efficiency of operation of the duct,

a chamber located below the inlet,

a plurality of sub-ducts each sub-duct being curved outwardly and downwardly from the chamber to a respective outlet, some of the outlets being disposed substantially vertically downwardly on a lower surface of the airframe for exhausting air out of the duct in a substantially downward direction for providing positive lift, and the remainder of the outlets being disposed substantially vertically upwardly on the upper surface of the airframe for exhausting air out of the duct in a substantially upward direction for providing negative lift, the sub-ducts each having a width dimension which is critical to the flow of air therethrough, the critical width dimension being less than a length of a path which air takes through the sub-duct so that air exhausting from each of the outlets in substantially non-convergent, the outlets being spaced apart and located below and outside a vertical profile of the inlet so as to render the VTOL aircraft easier to control, an average width of a vertical profile of the outlets measured at the extremities thereof being greater than a vertical distance between the inlet and the outlets so as to reduce a frontal area of the airframe for reducing the drag of the VTOL aircraft in the horizontal plane,

the sub-ducts including

i. a plurality of lift sub-ducts each having one of the outlets disposed downwardly on the lower surface of the airframe for providing positive lift, and

ii. a plurality of control sub-ducts each having a lift dump sub-duct with one of the outlets located on the upper surface of the airframe for providing negative lift, and a lift enhancement sub-ducts with one of the outlets located on the lower surface of the airframe for enhancing lift, and

air flow direction control means located upstream of the outlets of the control sub-ducts for controlling the proportion of the air in the lift dump sub-ducts and the lift enhancement sub-ducts, for controlling the lift and the attitude of the VTOL aircraft; and

b) an air pump for inducing a draft of air through the duct, the air pump being located in the chamber and operating on a substantially vertical axis; and

,

control means for controlling the lift force and the attitude of the VTOL aircraft;

wherein, the mass of air flowing through the duct is substantially the same irrespective of the proportion of air exhausting through the outlets located on the upper surface of the airframe as compared to the proportion of air exhausting through the outlets located on the lower surface of the airframe.

3. A VTOL aircraft according to claim 2, in which the air pump is an axial flow fan having a plurality of blades each of which is disposed upstream from the sub-ducts for pumping air downwardly into the sub-ducts.

4. A VTOL aircraft according to claim 3 in which the blades are elevated with respect to the horizontal plane at an angle such that a resultant of the forces of lift generated by the blade and centrifugal forces caused by rotation of the axial flow fan act along a length of each of the blades so as to substantially remove bending moments which otherwise occur at a base of each of the blades.

5. A VTOL aircraft according to claim 3, in which a center of lift of each of the blades coincides with a center of mass of each of the blades for reducing twisting moments in the blades.

6. A VTOL aircraft according to claim 2, wherein the control means controls the direction of the flow of air out of the sub-ducts, the control means allowing the mass of air flowing through the duct to be substantially the same irrespective of the paths that the air flow takes from the inlet to the outlets.

7. A VTOL aircraft according to claim 6, in which the air frame includes a wing, the wing having a lift moment taken about a center of gravity thereof which is substantially constant in both the vertical flight mode and the transition flight mode so that the center of lift is substantially constant in the vertical flight mode and the transition flight mode.

8. A VTOL aircraft according to claim 6, in which the air frame includes a wing, the wing having a lift moment taken about a center of gravity thereof which is substantially constant in both the vertical flight mode and the transition flight mode so that the center of lift is substantially constant in the vertical flight mode and the transition flight mode, and the air frame also having a payload compartment located substantially vertically below the air pump.

9. A VTOL aircraft according to claim 6, in which the air frame includes a wing, the wing having a lift moment taken about a center of gravity thereof which is substantially constant in both the vertical flight mode and the transition flight mode so that the center of lift is substantially constant in the vertical flight mode and the transition flight mode, the air frame also having a payload compartment located substantially vertically below the air pump, the wing having a plurality of doors for closing off the inlet and the outlets, and the VTOL aircraft also having a propulsion unit for propelling the VTOL aircraft in a forward flight mode.

10. A VTOL aircraft according to claim 6, in which the air frame includes a wing, the wing having a lift moment taken about a center of gravity thereof which is substantially constant in both the vertical flight mode and the transition flight mode so that the center of lift is substantially constant in the vertical flight mode and the transition flight mode, the wing having a plurality of doors for closing off the inlet and the outlets and the VTOL aircraft also having a propulsion unit for propelling the VTOL aircraft in a forward flight mode.

11. A VTOL aircraft according to claim 6, in which the air frame includes a wing, the wing having a lift moment taken about a center of gravity thereof which is substantially constant in both the vertical flight mode and the transition flight mode so that the center of the lift is substantially constant in the vertical flight mode and the transition flight mode, the air frame also having a payload compartment located substantially vertically below the air pump, the wing having a plurality of doors for closing off the inlet and the outlets, the VTOL aircraft also having a propulsion unit for propelling the VTOL aircraft in a forward flight mode, the propulsion unit being a substantially horizontal axis fan located in a duct for rendering air exhausting from the horizontal axis fan substantially non-convergent.

12. A VTOL aircraft according to claim 6, in which the air frame includes a wing, the wing having a lift moment taken about a center of gravity thereof which is substantially constant in both the vertical flight mode and the transition flight mode so that the center of lift is substantially constant in the vertical flight mode and the transition flight mode, the air frame also having a payload compartment located substantially vertically below the air pump, the wing having a plurality of doors for closing off the inlet and the outlets, the VTOL aircraft also having a propulsion unit for propelling the VTOL aircraft in a forward flight mode, and the control means being capable of progressively reducing the lift generated by the thrust unit and increasing the lift generated by the propulsion unit and the wing during the transition flight mode.

13. A VTOL aircraft according to claim 2, in which the lift sub-duct outlets located on the lower surface of the airframe each having a plurality of exhaust deflector vanes, each exhaust deflector vane being disposed at an angle which is less than 45°

to a direction of forward flight of the VTOL aircraft, the exhaust deflector vanes each being controllable by the control means for controlling the attitude of the VTOL aircraft by vectoring a major component of the thrust from the thrust unit in a direction for forward and rearward movement and a minor component of the thrust from the thrust unit in a direction for sideways movement.

14. A VTOL aircraft according to claim 2, in which the lift sub-duct outlets located on the lower surface of the airframe are each elongate, the outlets being disposed generally in a direction of forward flight of the VTOL aircraft, in combination the outlets defining a generally diamond shaped configuration.

15. A VTOL aircraft according to claim 14, in which the outlets each include a diffuser for recovery of static pressure.

16. A VTOL aircraft according to claim 2, in which the sub-ducts include forward sub-ducts and rearward sub-ducts, each of the lift sub-ducts being of substantially the same shape as each other so that the resistance to air passing through each of the lift sub-ducts when in a vertical flight mode is substantially the same, and each of the control sub-ducts being of the same shape as each other so that the resistance to air passing through each of the control sub-ducts when in the vertical flight mode is substantially the same, and in which the sub-ducts are oriented so that the forward sub-ducts have a greater resistance to air passing therethrough than the rearward sub-ducts when in the transition flight mode between vertical flight and horizontal flight, so that the forward sub-ducts can generate substantially the same amount of lift as the rearward sub-ducts in both the vertical flight mode and the transition mode.

17. A VTOL aircraft according to claim 16, in which the forward sub-ducts are disposed in a forward facing direction and the rearward sub-ducts are disposed in a rearward facing direction, the sub-ducts being shaped so that the path of air in the forward sub-ducts is more tortuous than the path of air in the rearward sub-ducts when the VTOL aircraft is in the transition flight mode, and in which the path of air in the forward sub-ducts is substantially the same as the path of air in the rearward sub-ducts when the VTOL aircraft is in the vertical flight mode.

18. A VTOL aircraft according to claim 16, in which the path of air through the duct from the inlet to each of the outlets is substantially S shaped when viewed in longitudinal section, each air path through the sub-ducts having two bends which are relatively closely spaced and well radiused, and the sub-ducts each having an outlet sub-duct portion for reducing resistance of the associated sub-duct.

19. A VTOL aircraft according to claim 16, in which the path of air through the duct from the inlet to each of the outlets is substantially S shaped when viewed in longitudinal section, each air path through the sub-ducts having two bends which are relatively closely spaced and well radiused, the sub-ducts each having an outlet sub-duct portion for reducing the resistance of the sub-duct, the sub-ducts each having air deflecting vanes located in the bends thereof for reducing separation of air from boundaries of the sub-ducts.

20. A VTOL aircraft according to claim 16, in which the chamber has an outlet disposed substantially radially outwardly with respect to the axis of the air pump, the chamber having a substantially bell shaped lower surface for deflecting air from the air pump outwardly to the sub-ducts for achieving smooth flow of the air from the inlet into the sub-ducts.

21. A VTOL aircraft according to claim 16, in which the chamber has an outlet disposed substantially radially outwardly with respect to the axis of the air pump, the chamber having a substantially bell shaped lower surface for deflecting air from the air pump outwardly to the sub-duct for achieving smooth flow of the air from the inlet into the sub-ducts, wherein the path of air through the duct from the inlet to each of the outlets is substantially S shaped when viewed in longitudinal section and the air paths each have two substantially 90°

bends which are relatively closely spaced and well radiused, and the sub-ducts each having an outlet sub-duct portion for reducing the resistance of the sub-ducts.

22. A VTOL aircraft according to claim 16, in which the chamber has an outlet disposed substantially radially outwardly with respect to the axis of the air pump, the chamber having a substantially bell shaped lower surface for deflecting air from the air pump outwardly to the sub-ducts for achieving smooth flow of the air from the inlet into the sub-ducts, the chamber also having a cowling disposed upwardly from a peripheral edge thereof for increasing the efficiency of air intake into the duct, the cowling having a curved inner surface which tapers inwardly from an upper edge and then flares outwardly towards a lower edge.

23. A VTOL aircraft according to claim 2, in which the air flow direction control means is in the form of at least two diverter vanes stationed in the control sub-ducts for diverting the air therein in proportions between the lift dump sub-ducts and the lift enhancement sub-ducts.

24. A VTOL aircraft according to claim 2, in which the air flow direction control means is a single diverter van disposed for diverting the air in the control sub-ducts in proportions between the lift dump sub-ducts and the lift enhancement sub-ducts.

25. A VTOL aircraft according to claim 2, in which the airflow direction control means is in the form of a rotary splitter orientable between the lift dump sub-ducts and the lift enhancement sub-ducts.

26. A VTOL aircraft according to claim 2, in which the sub-ducts include forward sub-ducts and rearward sub-ducts, and in which the duct also includes resistance variation means for varying the resistance to the flow of air passing through the sub-ducts so that the sub-ducts have substantially equal resistance to air passing therethrough when in the vertical flight mode and so that the forward sub-ducts have a greater resistance to air passing therethrough than the rearward sub-ducts when in the transition flight mode between vertical flight and horizontal flight, the operation of the resistance variation means being such that the forward sub-ducts can generate substantially the same amount of lift as the rearward sub-ducts in both the vertical flight mode and the transition flight mode.

27. A thrust unit for a VTOL aircraft, the thrust unit having a lift unit for propelling the aircraft in upward flight, the lift unit operating at low pressure and high volume, the lift unit comprising:

a duct having a inlet and a chamber located below the inlet, the chamber being terminated at its lower end by a core and terminating at its outer periphery by an annular cylinder, the duct also having a plurality of spaced apart lift sub-ducts attached to the chamber at its outer periphery, each lift sub-duct being disposed outwardly and downwardly from the chamber for exhausting downwardly, the lift sub-ducts including forward lift sub-ducts disposed forwardly of the lift unit and rearward lift sub-ducts disposed rearwardly of the lift unit, the forward lift sub-ducts and the rearward lift sub-ducts having equal resistance to air passing through them when the aircraft is in a vertical flight mode, and in which the forward lift sub-ducts have a greater resistance to air passing therethrough than the rearward lift sub-ducts when the aircraft is in a transition flight mode, so that the forward lift sub-ducts and the rearward lift sub-ducts can provide substantially equal lift in both the vertical flight mode and the transition flight mode; and

an air pump disposed for inducing a draft of air through each of the lift sub-ducts;

wherein the draft of air exhausting from each of the lift sub-ducts is substantially non-convergent and produces upward thrust.

28. A thrust unit according to claim 27, in which the forward lift sub-ducts are disposed in a forward facing direction and the rearward lift sub-ducts are disposed in a rearward facing direction, the lift sub-ducts being shaped so that the path of air in the forward lift sub-ducts is more tortuous than the path of air in the rearward lift sub-ducts when the aircraft is in the transition flight mode, and in which the path of air in the forward lift sub-duct is substantially the same as the path of air in the rearward lift sub-ducts when the VTOL aircraft is in the vertical flight mode.

29. A thrust unit according to claim 28, in which the path of air through the duct from the inlet to an outlet of each sub-duct is substantially S shaped when viewed in longitudinal section, each air path having two bends which are relatively closely spaced and well radiused, and the lift sub-ducts each having an outlet sub-duct portion for reducing the resistance of the associated sub-duct.

30. A thrust unit according to claim 28, in which the path of air through the duct from the inlet to an outlet of each sub-duct is substantially S shaped when viewed in longitudinal section, each air path having two bends which are relatively closely spaced and well radiused, and the lift sub-ducts each having an outlet sub-duct portion for reducing the resistance of the associated sub-duct, and in which each lift sub-duct has air deflecting vanes located in the bends for reducing separation of air from boundaries of the lift sub-ducts.

31. A thrust unit according to claim 28, in which the path of air through the duct from the inlet to an outlet of each sub-duct is substantially S shaped when viewed in longitudinal section, each air path having two bends which are relatively closely spaced and well radiused, and the lift sub-ducts each having an outlet sub-duct portion for reducing the resistance of the associated sub-duct, and in which each lift sub-duct has air deflecting vanes located in the bends for reducing separation of air from boundaries of the lift sub-ducts, and in which the lift sub-ducts also have diffusers located at the outlets thereof for recovery of static pressure.

32. A thrust unit according to claim 28, in which the lift sub-ducts have deflecting vanes located at the outlets thereof for controlling the direction of flow of air exhausting out of the outlets for controlling yaw, pitch, roll and lift of the VTOL aircraft and lateral and longitudinal movement of the VTOL aircraft.

33. A thrust unit according to claim 28, in which the lift unit also has a plurality of control sub-ducts each having a lift dump sub-duct with an outlet disposed upwardly for providing negative lift, a lift enhancement sub-duct with an outlet disposed downwardly for enhancing lift, and a valve means for supplying air to the sub-ducts and for proportioning air between outlets which exhaust upwardly and outlet which exhaust downwardly so as to direct some air upwardly for varying the lift produced by the lift unit.

34. A thrust unit according to claim 28, in which the lift unit also has a plurality of control sub-ducts for directing some air upwardly for varying the lift provided by the lift unit, the control sub-ducts and the lift sub-ducts being separate from each other and in which the control sub-ducts have upwardly and downwardly disposed outlets and a valve means for proportioning air from the air pump between the upwardly and the downwardly disposed outlets.

35. A thrust unit for a VTOL aircraft, the thrust unit having a lift unit for propelling the VTOL aircraft in upward flight, the lift unit comprising:

a duct for directing air substantially downwardly, the duct having a chamber attached at an outer periphery thereof to a plurality of lift sub-ducts, and the duct also having a plurality of control sub-ducts, the lift sub-ducts exhausting substantially downwardly and the control sub-ducts being capable of exhausting substantially upwardly;

an air pump disposed for including a draft of air through the lift sub-ducts and the control sub-ducts; and

a valve means for controlling the draft of air through the control sub-ducts;

wherein, the draft of air exhausting from the lift sub-ducts produces upward thrust and is substantially non-convergent and wherein the mass of air flowing through the lift unit is substantially independent of the operation of the valve means.

36. A thrust unit according to claim 35, in which the control sub-ducts and the lift sub-ducts are separate from each other, each of the control sub-ducts having an outlet exhausting upwardly and an outlet exhausting downwardly, each of the control sub-ducts also having a valve for proportioning the flow of air between the upwardly exhausting outlet and the downwardly exhausting outlet, wherein the mass of flow passing through the control ducts is substantially independent of the proportion of the air flowing out of the upwardly exhausting outlets and the downwardly exhausting outlets.

37. A thrust unit according to claim 36, in which each valve is a rotary splitter orientable between the upwardly exhausting outlets and the downwardly exhausting outlets of the associated control sub-duct.

38. A thrust unit according to claim 35, in which the control sub-ducts are formed integrally with the lift sub-ducts, and wherein the valve means proportions flow of air in the control sub-ducts between a maximum and a minimum, and wherein the mass of air flowing through the lift unit is substantially independent of the mass of air flowing through the sub-duct.

39. A thrust unit according to claim 35, in which the chamber has a cowling disposed upwardly from a peripheral edge thereof for increasing the efficiency of air intake into the duct, the cowling having a curved inner surface which tapers inwardly from an upper edge and then flares outwardly towards a lower edge.

40. A thrust unit according to claim 39, in which the air pump is an axial flow fan having a plurality of blades, each of the blades being elevated to the horizontal at an angle such that a resultant of the forces of lift generated by the blades and the centrifugal forces caused by rotation of the axial flow fan act along a length of each of the blades so as to substantially remove bending moments which otherwise would occur at a base of the blades.

41. A thrust unit according to claim 39, in which the axial flow fan has a plurality of blades, a center of lift of each of the blades coinciding with a center of mass of each of the blades for reducing twisting moments in the blades.

42. A thrust unit according to claim 35, and further including a propulsion unit disposed for producing forward propulsion of the VTOL aircraft.

43. A thrust unit according to claim 42, in which the propulsion unit is a horizontal axis fan located in a duct for rendering air exhausting from the horizontal axis fan substantially non-convergent.

44. A thrust unit according to claim 42, in which the lift unit is capable of propelling the VTOL aircraft in low speed forward flight, forward thrusts of the lift unit and the propulsion unit being controllable for progressively reducing the lift generated by the thrust unit and increasing the lift generated by the propulsion unit during the transition of the aircraft from vertical flight to horizontal flight.