High-temperature component, especially a turbine blade, and process for producing this component

• US 5,409,781 A
• Filed: 06/04/1993
• Issued: 04/25/1995
• Est. Priority Date: 06/13/1992
• Status: Expired due to Fees

• Current Assignee: Alstom SA
• Original Assignee: Asea Brown Boveri Ltd (ABB Limited)
• Inventors: Rosler, Joachim, Tonnes, Christoph, Thumann, Manfred
• Primary Examiner(s): Walsh, Donald P.
• Assistant Examiner(s): CARROLL, CHRISMAN DION
• Application Number:
  US08/070,933
• Time in Patent Office: 690 Days
• Field of Search: 428/547, 428/548, 428/553, 428/567, 428/569, 419/6, 419/8, 419/48, 419/49, 419/51
• US Class Current: 428/547
• CPC Class Codes: B22F 5/04 of turbine blades
• CPC Class Codes: B22F 7/06 of composite workpieces or articles from parts, e.g. to form tipped tools B22F7/002 takes precedence
• CPC Class Codes: F01D 5/28 Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
• CPC Class Codes: Y10T 428/12021 having composition or density gradient or differential porosity
• CPC Class Codes: Y10T 428/12028 Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
• CPC Class Codes: Y10T 428/1216 Continuous interengaged phases of plural metals, or oriented fiber containing
• CPC Class Codes: Y10T 428/12174 Mo or W containing

Abstract

A turbine blade including a blade and blade foot. The blade foot is formed by a ductile material and the blade comprises a material which is brittle compared to the ductile material but resistant to high temperature. The two materials are alloys of the same base compositions but differ as to presence and/or quantity of at least one doping element. The alloys can be hot-compacted with the formation of a transition zone joining the blade and blade root wherein fine crystallites of the blade root interpenetrate coarse crystallites of the blade. The two materials can comprise a gamma-titanium aluminide containing 0.5 to 8 atomic percent of a dopant. The turbine blade exhibits outstanding mechanical properties at high temperatures, good ductility at room temperature and a long service life.

Claims

1. A turbine blade, which can be exposed to high temperatures, comprising a blade formed from a first material which is ductile and a blade formed from a second material which is brittle compared with the first material, the first and second materials comprising first and second alloys of different chemical compositions which have been hot-compacted with the formation of a transition zone joining the blade and the blade, each of the first and second alloys being a gamma titanium aluminide containing a proportion of at least 0.5 and at most 8 atomic percent of a doping material, the first and second alloys differing from each other with respect to at least one of the doping material and amount of the doping material, the blade having a microstructure which is more coarse than a grain structure of the blade and the transition zone including interpenetration of fine crystallites of the blade with coarse crystallites of the blade sufficient to ensure reliable operation of the turbine blade at high temperature.

2. The turbine blade of claim 1, wherein the doping material comprises one or more elements selected from the group consisting of B, C, Co, Cr, Ge, Hf, Mn, Mo, Nb, Pd, Si, Ta, V, Y, W and Zr.

3. The turbine blade of claim 1, wherein the doping material of the blade includes at least one element selected from the group consisting of Cr, Mn, V, and Si.

4. The turbine blade of claim 1, wherein the doping material of the blade includes at least one element selected from the group consisting of Nb, Ta and W.

5. The turbine blade of claim 1, wherein the second alloy includes Cr or Cr and Ta as the doping material.

6. The turbine blade of claim 1, wherein the first alloy includes Cr and Nb as the doping material.

7. The turbine blade of claim 1, wherein the first alloy includes Cr, Ta and Si as the doping material.

8. The turbine blade of claim 1, wherein the first and second alloys comprise sintered powder having a particle size of less than 200 nm.

9. The turbine blade of claim 1, wherein the transition zone comprises gradual interpenetration of the coarse and fine crystallites.