Battery plate compression cage assembly

• US 5,409,787 A
• Filed: 02/17/1993
• Issued: 04/25/1995
• Est. Priority Date: 02/17/1993
• Status: Expired due to Term

• Current Assignee: Horizon Batteries, Inc.
• Original Assignee: Electrosource, Inc.
• Inventors: Jay, Benny E., Blanyer, Richard J.
• Primary Examiner(s): Willis, Jr., Prince
• Assistant Examiner(s): NUZZOLILLO, MARIA
• Application Number:
  US08/018,713
• Time in Patent Office: 797 Days
• Field of Search: 29/623.2, 429/186, 429/54, 429/65, 429/66, 429/152, 429/159, 429/208
• US Class Current: 429/66
• CPC Class Codes: H01M 10/0413 Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
• CPC Class Codes: H01M 10/0463 Cells or batteries with horizontal or inclined electrodes
• CPC Class Codes: H01M 10/0468 Compression means for stacks of electrodes and separators
• CPC Class Codes: H01M 10/16 Suspending or supporting electrodes or groups of electrodes in the case
• CPC Class Codes: H01M 10/342 Gastight lead accumulators H01M10/121 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y10T 29/4911 including sealing

Abstract

This invention relates to method and apparatus for compressing an assembly of plates inside a valve regulated lead-acid battery thereby allowing the battery case to expand without causing slippage or partial loss of contact between the battery plates.

Claims

1. A valve regulated, sealed lead-acid storage battery comprising:

a battery case including at least one internal surface;

an assembly of alternating positive and negative plates and compressible separators between adjacent said plates; and

a tensioned locking assembly supported from said surface adapted to hold the assembly of plates together with the separators compressed and with the assembly of plates sufficiently isolated from the remainder of the battery case to resist disassembly of the assembly of plates upon expansion of the battery case.

2. The storage battery of claim 1, wherein the separators comprise fiberglass mats.

3. The storage battery of claim 2, wherein the locking assembly further comprises a separate end plate at each end of the assembly of plates.

4. The storage battery of claim 3, wherein one of the end plates comprises one end of the case.

5. The storage battery of claim 3, wherein the locking assembly further comprises at least one tensile member interconnecting the end plates under tension.

6. The storage battery of claim 5, wherein at least one tensile member comprises a spring tensioned to draw the support plates together.

7. The storage battery of claim 4, wherein the locking assembly further comprises at least one spring tensioned to draw the support plates together.

10. The storage battery of claim 1, wherein the locking assembly comprises support plates positioned at opposite ends of the assembly of plates and tied together under tension sufficient to compress the separators.

12. The storage battery of claim 10, wherein the surface is the bottom surface, and the locking assembly comprises support plates positioned at opposite ends of the assembly of plates and tied together under tension sufficient to compress the separators.

8. A method of maintaining compression on a stack of battery plates and separators in a battery case comprising:

assembling a stack of alternating positive and negative plates, with a permeable separator material separating each pair of adjacent plates on a rigid support;

applying a continuing tensile force to the assembled stack of plates so as to permanently compress the stack;

9. A sealed lead-acid storage battery comprising;

a case including four side walls, a top and a bottom; and

a permanently compressed assembly of alternating positive and negative plates with compressible separators between the plates, said assembly being anchored within the case to a single one of the side walls when the plates are vertically disposed, or to the top when the plates are laterally disposed, so as to move upon expansion of the case as a uniform body with said one wall, or with said top, depending on the disposition of the plates, in substantial isolation from the remainder of the case so as to resist disassembly of the compressed assembly.

11. A valve regulated, sealed lead-acid battery comprising:

a battery case comprising four sidewall surfaces, and top and bottom surfaces;

an assembly of alternating positive and negative plates and compressible separators between adjacent said plates disposed within the battery case; and

a locking assembly supported by one of said surfaces and adapted to lock the assembly of plates together under tension sufficient to compress the separators and with the locked assembly of plates sufficiently isolated from the remainder of the battery case to resist disassembly of the locked assembly upon expansion of the case.