Hypodermic syringe with automatic needle cover

• US 5,411,487 A
• Filed: 12/07/1992
• Issued: 05/02/1995
• Est. Priority Date: 12/07/1992
• Status: Expired due to Fees

• Current Assignee: John F. Castagna
• Original Assignee: John F. Castagna
• Inventors: Castagna, John F.
• Primary Examiner(s): RIMELL, SAMUEL G
• Application Number:
  US07/986,492
• Time in Patent Office: 876 Days
• Field of Search: 128/760, 128/763, 128/765, 206/364, 206/365, 206/363, 604/187, 604/192, 604/193, 604/194, 604/197, 604/198, 604/263
• US Class Current: 604/198
• CPC Class Codes: A61M 5/3257 Semi-automatic sleeve extension, i.e. in which triggering of the sleeve extension requires a deliberate action by the user, e.g. manual release of spring-biased extension means
• CPC Class Codes: A61M 5/3271 with guiding tracks for controlled sliding of needle protective sleeve from needle exposing to needle covering position
• CPC Class Codes: A61M 5/3272 having projections following labyrinth paths

Abstract

A hypodermic syringe comprises a cylindrical piston barrel, a piston plunger slidable in and extending out one end of the piston barrel, a rubber-like piston attached to one end of the piston plunger, a needle extending from the other end of the piston barrel, and a spring-loaded needle cover in the form of a cover tube slidable over the piston barrel. The cover tube includes a locking mechanism for locking the cover tube in an extended position over the needle or in a retracted position exposing the needle. The locking mechanism comprises an axial slot or keyway provided on the cover tube and having transverse projections at each end, a pin on the piston barrel adjacent to the needle end extending radially outwardly into the slot of the cover tube, and a spring positioned between the distal ends of the piston barrel and the cover tube. In the retracted position of the cover tube, the spring located inside the cover tube is compressed. When an injection is given, the cover tube is automatically unlocked and the compressed spring expands, pushing the cover tube over the needle. Once over the needle, the cover tube is locked in place. In operation the slot rides against the pin and guides the movement of the cover tube.

Claims

1. A hypodermic syringe comprising:

a piston barrel having proximal and distal ends, a needle mounted on said distal end, and an axially extending cavity defined by an inner surface;

a piston plunger having proximal and distal ends, said distal end facing said needle and said proximal end being positioned externally of said piston barrel;

a piston mounted on said distal end of said piston plunger for slidable movement in said piston barrel in mating contact with said inner surface of said piston barrel between an inserted position and a withdrawn position; and

a cover tube having a distal end and a proximal end and an inner surface defining a cavity, said cover tube being axially movable between an extended position in which said cover tube extends over and fully covers said needle and a retracted position in which said cover tube is positioned over said piston barrel and said needle extends outwardly from said tubular cavity; and

a locking arrangement for selectively locking said cover tube in said retracted position,

said locking arrangement including means for automatically releasing said cover tube from said retracted position upon the application of back pressure to the cover tube, permitting said cover tube to move to said extended position when said hypodermic syringe is used to give an injection.

2. The syringe of claim 1, wherein said locking arrangement includes:

a guide formed in said cover tube, said guide having a generally axial section and proximal and distal transverse branches respectively at opposite proximal and distal parts of said axial section; and

an engaging device at said distal end of said piston barrel and engaging said guide for guiding movement of said cover tube along the length of said guide from one to the other of said branches.

3. The syringe of claim 2, wherein said syringe additionally includes biasing means for normally biasing said cover tube toward said extended position.

6. The syringe of claim 3, wherein said biasing means comprises a coil spring inside said cover tube and having a first end engaging said distal end of said cover tube and a second end bearing against said distal end of said cylinder barrel.

7. The syringe of claim 6, wherein said coil spring engages said cover tube and piston barrel so as to urge said cover tube to rotate about said piston barrel in a first sense for guiding said engaging device out of said distal branch and into said axial section of said guide.

8. The syringe of claim 7, wherein said engaging device moves in a second sense opposite to said first sense, relative to said cover tube, as it moves from said distal branch to said axial section.

9. The syringe of claim 8, wherein said proximal branch extends in said second sense from said axial section.

10. The syringe of claim 9, wherein said proximal branch has a transitional portion which extends in said first sense, and which interconnects said axial section with a portion of said proximal branch extending in said second sense.

11. The syringe of claim 3, wherein said distal branch has a return portion extending in a generally proximal direction and defining an angle from said axial section, the engaging device being urged into said return portion by said biasing means.

12. The syringe of claim 2, wherein said locking arrangement further selectively retains said engaging device in said distal branch so as to lock said cover in said retracted position.

13. The syringe of claim 12, wherein said distal branch includes a return portion which defines an angle from said axial section and generally toward said proximal end.

14. The syringe of claim 13, wherein said syringe further includes biasing means for biasing said cover tube toward said extended position.

15. The syringe of claim 14, wherein the engaging device can be urged into said return portion by said biasing means so as to be retained in said return portion with the cover in said retracted position, and can be moved out of said return position by a slight relative movement of said piston barrel and cover tube toward each other, when the syringe is used to give an injection, so as to automatically release said cover tube from said retracted position and permit said cover tube to be urged by said biasing means into said extended position.

4. A hypodermic syringe comprising:

a cylindrical piston barrel having proximal and distal ends, a needle mounted on said distal end, and an axially extending cylindrical cavity defined by an inner surface;

a piston plunger having proximal and distal ends, said distal end facing said needle and said proximal end being positioned externally of said piston barrel;

a piston mounted on said distal end of said piston plunger for slidable movement in said piston barrel in mating contact with said inner surface of said piston barrel between an inserted position and a withdrawn position; and

a cover tube having a distal end and a proximal end and an inner surface defining a tubular cavity, said cover tube being axially movable between an extended position in which said cover tube extends over and fully covers said needle and a retracted position in which said cover tube is positioned over said piston barrel and said needle extends outwardly from said tubular cavity;

locking means for selectively locking said cover tube in either said extended position or said retracted position, and biasing means for normally biasing said cover tube toward said extended position;

wherein said locking means comprises;

an axially-extending slot formed in said cover tube, said slot having a straight section and proximal and distal circumferential projections respectively at opposite proximal and distal ends of said straight section; and

a pin extending radially outwardly from said distal end of said piston barrel and positioned in said slot for guiding movement of said cover tube along the length of said slot from one to the other of said projections;

said proximal projection including an angled portion and a recessed area for automatically guiding said pin into said recessed area in said proximal projection when said cover tube is moved into said extended position, and permitting said pin to be released from said proximal projection for movement into said straight portion of said slot only by a slight manual rotation of said cover tube relative to said piston barrel; and

said distal projection including an angled return portion defining an angle from said straight section toward said proximal end for automatically retaining said pin in said distal projection when the cover tube is in its retracted position, while automatically guiding said pin from said distal projection into said straight section of said slot in response to a slight relative movement of said piston barrel and said cover tube toward each other, so as to permit said cover to move toward said extended position.

5. A hypodermic syringe comprising:

a cylindrical piston barrel having proximal and distal ends, a needle mounted on said distal end, and an axially extending cylindrical cavity defined by an inner surface;

a piston plunger having proximal and distal ends, said distal end facing said needle and said proximal end being positioned externally of said piston barrel;

a piston mounted on said distal end of said piston plunger for slidable movement in said piston barrel in mating contact with said inner surface of said piston barrel between an inserted position and a withdrawn position; and

a cover tube having a distal end and a proximal end and an inner surface defining a tubular cavity, said cover tube being axially movable between an extended position in which said cover tube extends over and fully covers said needle and a retracted position in which said cover tube is positioned over said piston barrel and said needle extends outwardly from said tubular cavity;

locking means for selectively locking said cover tube in either said extended position or said retracted position, and biasing means for normally biasing said cover tube toward said extended position;

wherein said locking means comprises;

an axially-extending slot formed in said cover tube, said slot having a straight section and proximal and distal circumferential projections respectively at opposite proximal and distal ends of said straight section; and

a pin extending radially outwardly from said distal end of said piston barrel and positioned in said slot for guiding movement of said cover tube along the length of said slot from one to the other of said projections;

said distal projection including an angled return portion defining an angle from said straight section toward said proximal end for automatically retaining said pin in said distal projection when the cover tube is in its retracted position, while automatically guiding said pin from said distal projection into said straight section of said slot in response to a slight relative movement of said piston barrel and said cover tube toward each other, so as to permit said cover to move toward said extended position.