Transmission mechanism for a surgical cutting instrument

• US 5,411,513 A
• Filed: 02/24/1994
• Issued: 05/02/1995
• Est. Priority Date: 02/24/1994
• Status: Expired due to Term

• Current Assignee: Suros Surgical Systems Incorporated (Hologic Incorporated)
• Original Assignee: Danek Medical, Inc.
• Inventors: Ireland, Dan D., Miller, Michael E.
• Primary Examiner(s): Pellegrino, Stephen C.
• Assistant Examiner(s): Lewis, William W.
• Application Number:
  US08/201,277
• Time in Patent Office: 432 Days
• Field of Search: 606/167, 606/168, 606/170, 606/171, 606/180, 606/177, 604/22
• US Class Current: 606/171
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 2017/00261 Discectomy

Abstract

A reciprocating cutting instrument includes an outer tube housing an inner reciprocating cutting blade. The cutting blade is engaged to a source of power, namely a motor, through a transmission and drive mechanism. This transmission and drive mechanism converts rotary drive movement of the motor to reciprocating movement of the cutting blade. A cam is provided that engages the spindle of the motor, the cam formed by a generally cylindrically shaped cam barrel with a cam channel defined in the outer surface of the barrel. A drive ball rides within the channel and is supported within a boss of a linear in-line driver. The in-line driver reciprocates within a bearing housed by a driver cartridge. Pressure between the drive ball and the cam channel is maintained by a set screw threaded into the boss in the in-line driver. As the motor rotates, the spindle, which is engaged to the cam, rotates the cam barrel. The rotation of the cam barrel causes the cam channel to pass underneath the drive ball, which forces the drive ball to follow the channel path. In one preferred embodiment, the channel path is in the form of a harmonic curve so that the drive ball will reciprocate through a particular stroke during a full rotation of the cam.

Claims

1. A tissue cutting apparatus, comprising:

a motor driving a rotating output shaft;

an outer housing configured for insertion into a body site;

a cutting blade for cutting body tissue at the body site, the cutting blade configured for reciprocating movement within said outer housing;

transmission means disposed between said motor and said cutting blade for converting rotary motion from said output shaft to reciprocating linear motion of said cutting blade, said transmission means including;

a first cam element connected to one of said output shaft and said cutting blade, said first cam element having a cylindrical surface with a channel defined continuously around the circumference thereof;

a second cam element connected to the other of said output shaft and said cutting blade; and

a cam follower element disposed between said first cam element and said second cam element with a portion of said cam follower element slidably disposed within said channel,

whereby said cam follower element traverses along said channel continuously about said cylindrical surface as one or the other of said first cam element of said second cam element rotates with said output shaft.

2. The tissue cutting apparatus of claim 1, wherein:

said first cam element includes a cam barrel removably connected at a first end to said output shaft, with said cylindrical surface at an opposite end thereof; and

said second cam element is connected to said cutting blade.

3. The tissue cutting apparatus of claim 1, wherein said continuous channel defines a curve around the circumference of said cylindrical surface in which portions of said curve are offset along an axial length of said cylindrical surface from each other.

4. The tissue cutting apparatus of claim 3, wherein said continuous channel includes a dwell region in which successive positions along said channel are not axially offset relative to each other, thereby producing a dwell in the linear motion of said cutting blade when said cam follower traverse said dwell region.

5. The tissue cutting apparatus of claim 3, wherein said continuous channel in said cylindrical surface defines a harmonic curve.

6. The tissue cutting apparatus of claim 5, wherein said continuous channel defines two harmonic curves connected to each other.

7. The tissue cutting apparatus of claim 3, wherein said curve defines two apexes at 180°

opposite locations around the circumference of said cylindrical surface such that one revolution of said output shaft produces one cycle of reciprocating linear motion of said cutting blade.

8. The tissue cutting apparatus of claim 3, wherein said curve defines more than two apexes, such that one revolution of said output shaft produces more than one cycle of reciprocating linear motion of said cutting blade.

9. The tissue cutting apparatus of claim 1, wherein:

said cam follower is a ball configured to be partially received within said channel; and

said second cam element includes means for supporting said ball such that said second cam element moves with said ball as said ball traverses said channel.