Alcohol-insoluble nylon microporous membranes

• US 5,411,663 A
• Filed: 03/17/1993
• Issued: 05/02/1995
• Est. Priority Date: 03/20/1992
• Status: Expired due to Fees

• Current Assignee: Micron Separations, Inc. (GE Aerospace)
• Original Assignee: Micron Separations, Inc. (GE Aerospace)
• Inventors: Johnson, James S.
• Primary Examiner(s): SPEAR JR, FRANK
• Application Number:
  US08/032,792
• Time in Patent Office: 776 Days
• Field of Search: 210/500.38, 210/651, 210/652, 210/490, 210/638, 264/41, 264/49
• US Class Current: 210/500.38
• CPC Class Codes: B01D 71/56 Polyamides, e.g. polyester-amides

Abstract

Alcohol-insoluble polyamide (nylon) microporous separation membranes are prepared from alcohol-soluble polyamide (nylon) polymers. The membranes are hydrophilic and contain crosslinked amide groups of the structure: ##STR1## wherein d is an integer of about 1 to 3.

Claims

1. A hydrophilic alcohol-insoluble polyamide microporous membrane containing crosslinked amide groups of the structure:

##STR6## wherein d is an integer of about 1 to 3.

2. The membrane of claim 1 wherein the membrane is prepared from a partially N-alkoxyalkyl substituted polyamide polymer resin in which about 10 to 70% of the amide groups are substituted amide groups of the formula:

##STR7## wherein a is an integer from about 1 to 3 and R is hydrogen or an alkyl group having about 1 to 6 carbon atoms; and

the substituted amide groups are separated by groups selected from methylene (CH₂) and amide (CONH) groups.

3. The membrane of claim 2, wherein the membrane is further prepared with a compound which forms a crosslinking bridge between an alkoxyalkyl group and an amide.

4. The membrane of claim 3, wherein the compound is selected from the group consisting of multifunctional organic acids, anhydrides, lactones, and esters.

5. The membrane of claim 3, wherein the compound is selected from the group consisting of maleic acid, maleic anhydride, gamma-butyrolactone, acetoacetic ethyl ester, and glutaraldehyde.

6. The membrane of claim 1 wherein the membrane is prepared from a polyamide resin which has the general formula:

##STR8## wherein b is an integer of about 2 to 10, c is an integer of about 2 to 10, d is an integer of about 1 to 3, and R is hydrogen or an alkyl group having about 1 to 4 carbon atoms.

7. The membrane of claim 6 wherein b is about 4 to 8 and c is about 2 to 6.

8. The membrane of claim 1 wherein the pores have a bimodal pore structure in which smaller micropores having a diameter of about 0.1 to about 20 um are on the surface and larger interconnecting pores that do not appear at the surface of the membrane are in the interior.

9. The membrane of claim 1 which is skinless and the pores which extend through the membrane from one surface to the other are substantially uniform or slightly tapered.

10. The membrane of claim 1 wherein the polyamide membrane further contains methylene (CH₂) groups and amide (NHCO) groups and the ratio of methylene to amide groups is about 2.3 to about 15.

11. The membrane of claim 10 wherein the ratio of methylene to amide groups is about 5 to about 12.

12. The membrane of claim 10 wherein the ratio of methylene to amide groups is about 8 to about 10.

19. In a process of lifting a plaque comprising using a microporous membrane, the improvement comprising using the membrane of claim 1.

20. In a process of performing a Southern blot comprising using a microporous membrane, the improvement comprising using the membrane of claim 1.

21. In a process of performing a Southern alkali blot comprising using a microporous membrane, the improvement comprising using the membrane of claim 1.

13. A process of preparing an alcohol-insoluble microporous polyamide membrane which comprises the steps of (i) dissolving in a solvent an alcohol soluble polyamide resin in which about 10 to 50% of the amide groups are substituted with alkoxyalkyl groups of the formula (CH₂)_d --O--R wherein d is an integer of about 1 to 3, and R is hydrogen or an alkyl group having about 1 to 4 carbon atoms;

(ii) acidifying the resin solution to controllably partially crosslink the resin;

(iii) casting the acidified solution into a casting bath which is a nonsolvent for the crosslinked resin to form the microporous membrane;

(iv) rinsing the resulting membrane; and

(v) drying the resulting membrane.

14. The process of claim 13 wherein the solvent comprises an acid and steps (i) and (ii) are performed simultaneously and not sequentially.

15. The product produced by the process of claim 13.

16. In a process of lifting a plaque comprising using a microporous membrane, the improvement comprising using the membrane of claim 15.

17. In a process of performing a Southern blot comprising using a microporous membrane, the improvement comprising using the membrane of claim 15.

18. In a process of performing a Southern alkali blot comprising using a microporous membrane, the improvement comprising using the membrane of claim 15.

22. The process of claim 13, wherein the resin solution further contains a compound which forms a crosslinking bridge between an alkoxyalkyl group and an amide.

23. The process of claim 22, wherein the compound is selected from the group consisting of multifunctional organic acids, anhydrides, lactones, and esters.

24. The process of claim 22, wherein the compound is selected from the group consisting of maleic acid, maleic anhydride, gamma-butyrolactone, acetoacetic ethyl ester, and glutaraldehyde.

25. The product produced by the process of claim 22.