Unipolar series resonant converter

• US 5,412,557 A
• Filed: 10/14/1992
• Issued: 05/02/1995
• Est. Priority Date: 10/14/1992
• Status: Expired due to Term

• Current Assignee: Emerson Electric Company
• Original Assignee: Electronic Power Conditioning Incorporated
• Inventors: Lauw, Hian K.
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): BERHANE, ADOLF D
• Application Number:
  US07/963,386
• Time in Patent Office: 930 Days
• Field of Search: 363/37, 363/98, 363/132, 363/40, 363/129, 363/131, 363/136, 323/222
• US Class Current: 363/37
• CPC Class Codes: H02M 5/4505 having a rectifier with controlled elements
• CPC Class Codes: H02M 7/4826 operating from a resonant DC source, i.e. the DC input voltage varies periodically, e.g. resonant DC-link inverters
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A high efficiency static series resonant converter and method for converting power between two electric AC and/or DC circuits includes a resonant tank coupled to a link current synthesizer for generating a train of unipolar link current pulses with controllable duration zero and nonzero current segments. A blocking switch deactivates oscillation of the resonant tank in initiating each link current pulse, which is subsequently clamped by a buffer inductor. Each pulse is terminated by natural commutation through resonant oscillation. The pulses are substantially squarewave and have a high duty cycle leading to minimal peak current values. Minimal switching losses are incurred by switching at substantially zero voltage and zero current. Other features include blackout ride-through capability, bi-directional four quadrant operation, unbalanced load operation, voltage step-up without transformers, and input and output switch assemblies constructed from unidirectional switches, such as low-cost and robust single thyristors.

Claims

1. A unipolar series resonant converter for exchanging energy between first and second circuits, comprising:

first and second switch assemblies for coupling to the respective first and second circuits;

a resonant tank coupled between the first and second switch assemblies, the resonant tank having a resonant capacitor and a resonant inductor in series; and

a link current synthesizer coupled to the resonant capacitor, the synthesizer responsive to a synthesizer control signal for generating a link current as a train of unipolar link current pulses, each pulse having a zero current segment and a nonzero segment of adjustable durations which are controlled by said synthesizer, with the synthesizer having a blocking switch coupled in series with the resonant capacitor for deactivating oscillation of the resonant tank in initiating each unipolar link current pulse.

2. A unipolar series resonant converter according to claim 1 wherein the link current synthesizer includes at least one switch, with at most one switch conducting during energy exchange.

3. A unipolar series resonant converter according to claim 2 wherein the link current synthesizer includes at least one inductor element for switching each synthesizer switch at, at least one of, zero voltage and zero current.

4. A unipolar series resonant converter according to claim 2 further including a non-dissipative voltage clamping device in parallel with the resonant capacitor for limiting the voltage of each converter switch.

5. A unipolar series resonant converter according to claim 4 wherein the voltage clamping device comprises a bridge arrangement of a first pair of diodes, a pair of controllable discharge switches each coupled in parallel with a second pair of diodes, and a DC buffer capacitor coupled to the bridge arrangement in parallel with the resonant capacitor.

6. A unipolar series resonant converter according to claim 1 wherein the blocking switch comprises a thyristor turned off by natural commutation through resonant oscillation.

7. A unipolar series resonant converter according to claim 1 wherein the first and second switch assemblies each comprise thyristor bridges.

8. A unipolar series resonant converter according to claim 7 wherein the converter further includes a controller for generating gate signals for the thyristors of the first and second switch assemblies to turn on at substantially zero voltage and current, and to turn off by natural commutation through resonance oscillation.

9. A unipolar series resonant converter according to claim 1 wherein the synthesizer comprises at least one diode and at least one discharge switch, with each diode brought into conduction at substantially zero voltage, and each discharge switch turned on and off at substantially zero voltage.

10. A unipolar series resonant converter according to claim 1 wherein the link current synthesizer includes a link current buffer device coupled to the synthesizer for clamping the link current pulses.

11. A unipolar series resonant converter according to claim 1 further including:

plural sensors for monitoring the link current, and currents and voltages of the first and second circuits, with the sensors generating sensor signals in response thereto; and

a controller responsive to the sensor signals for generating the synthesizer control signal.

12. A unipolar series resonant converter according to claim 1 further including a saturable inductor in series with one element of the group of elements comprising the resonant inductor and the blocking switch.

13. A unipolar series resonant converter according to claim 1 wherein the resonant tank is coupled in series with the first and second switch assemblies.

14. A unipolar series resonant converter according to claim 1 wherein:

the first and second switch assemblies each comprise a bridge arrangement of plural thyristors each responsive to a gate signal;

first and second filter assemblies for coupling to the respective first and second circuits;

the blocking switch comprises a thyristor turned off by natural commutation through resonant oscillation;

the link current synthesizer includes;

at least one discharge switch, with at most one discharge switch conducting during energy exchange, with each discharge switch turned on and off at substantially zero voltage;

at least one diode, with each diode brought into conduction at substantially zero voltage;

a link current buffer device coupled to the synthesizer;

at least one inductor element for switching each synthesizer switch at times of, at least one of, zero voltage and zero current;

the converter also includes a non-dissipative voltage clamping device in parallel with the resonant capacitor for limiting the voltage of the plural converter switches, the voltage clamping device comprising a bridge arrangement of a first pair of diodes, a pair of controllable discharge switches each coupled in parallel with a second pair of diodes, and a DC buffer capacitor coupled to the clamping bridge arrangement in parallel with the resonant capacitor; and

the converter further includes a controller for generating gate signals for the thyristors of the first and second switch assemblies to cause them to turn on at substantially zero voltage and current, and to turn off by natural commutation through resonance oscillation.

15. A unipolar series resonant converter according to claim 14 wherein the resonant tank is coupled in series with the first and second switch assemblies.

16. A unipolar series resonant converter according to claim 1 wherein the resonant tank is coupled in parallel with the first and second switch assemblies.

17. A unipolar series resonant converter according to claim 16 wherein:

the first and second circuits comprise grounded systems sharing a common neutral potential;

the converter further includes a first shorting thyristor for selectively coupling the resonant tank to the neutral potential, and a second shorting thyristor for selectively coupling the blocking switch to the neutral potential.

18. A unipolar series resonant converter according to claim 1 wherein:

the first circuit comprises a DC system having two conductors;

the converter further includes a first terminating capacitor filter for coupling across the two DC conductors of the first circuit; and

the first switch assembly comprises a first thyristor for coupling in series with DC conductor of the first circuit, and a free-wheeling diode for coupling across the two DC conductors.

19. A unipolar series resonant converter according to claim 1 wherein the first circuit comprises an AC system, and the first switch assembly comprises:

a diode bridge assembly having a DC output with two DC bridge output conductors, and an AC input for coupling to the first circuit;

a first terminating capacitor filter for coupling across the two bridge output conductors; and

a first thyristor for coupling in series with one bridge output conductor, and a free-wheeling diode for coupling across the two bridge output conductors.

20. A unipolar series resonant converter for exchanging energy between first and second circuits, comprising:

first and second switch assemblies for coupling to the respective first and second circuits;

a resonant tank coupled between the first and second switch assemblies, the resonant tank having a resonant capacitor and a resonant inductor in series;

a link current synthesizer coupled to the resonant capacitor, the synthesizer responsive to a synthesizer control signal for generating a link current comprising a train of unipolar link current pulses, with each pulse comprising a nonzero current segment and adjacent pulses separated by a zero current segment, the zero and nonzero current segments being controllable in duration by the synthesizer; and

a blocking switch in series with the resonant capacitor.

21. A unipolar series resonant converter according to claim 20 wherein the link current synthesizer includes at least one switch, with at most one switch conducting during energy exchange.

22. A unipolar series resonant converter according to claim 21 wherein the link current synthesizer includes at least one inductor element for switching each synthesizer switch at, at least one of, zero voltage and zero current.

23. A unipolar series resonant converter according to claim 21 further including a non-dissipative voltage clamping device in parallel with the resonant capacitor for limiting the voltage of each converter switch.

24. A unipolar series resonant converter according to claim 23 wherein the voltage clamping device comprises a bridge arrangement of a first pair of diodes, a pair of controllable discharge switches each coupled in parallel with a second pair of diodes, and a DC buffer capacitor coupled to the bridge arrangement in parallel with the resonant capacitor.

25. A unipolar series resonant converter according to claim 20 wherein the blocking switch comprises a thyristor turned off by natural commutation through resonant oscillation.

26. A unipolar series resonant converter according to claim 20 wherein the first and second switch assemblies each comprise thyristor bridges.

27. A unipolar series resonant converter according to claim 26 wherein the converter further includes a controller for generating gate signals for the thyristors of the first and second switch assemblies to turn on at substantially zero voltage and current, and to turn off by natural commutation through resonance oscillation.

28. A unipolar series resonant converter according to claim 20 wherein the synthesizer comprises at least one diode and at least one discharge switch, with each diode brought into conduction at substantially zero voltage, and each discharge switch turned on and off at substantially zero voltage.

29. A unipolar series resonant converter according to claim 20 wherein the link current synthesizer includes a link current buffer device coupled to the synthesizer for clamping the link current pulses.

30. A unipolar series resonant converter according to claim 20 further including:

plural sensors for monitoring the link current, and currents and voltages of the first and second circuits, with the sensors generating sensor signals in response thereto; and

a controller responsive to the sensor signals for generating the synthesizer control signal.

31. A unipolar series resonant converter according to claim 20 further including a saturable inductor in series with one element of the group of elements comprising the resonant inductor and the blocking switch.

32. A unipolar series resonant converter according to claim 20 wherein the resonant tank is coupled in series with the first and second circuits.

33. A unipolar series resonant converter according to claim 20 wherein:

the first and second switch assemblies each comprise a bridge arrangement of plural thyristors each responsive to a gate signal;

first and second filter assemblies for coupling to the respective first and second circuits;

the blocking switch comprises a thyristor turned off by natural commutation through resonant oscillation;

the link current synthesizer includes;

at least one discharge switch, with at most one discharge switch conducting during energy exchange, with each discharge switch turned on and off at substantially zero voltage;

at least one diode, with each diode brought into conduction at substantially zero voltage;

a link current buffer device coupled to the synthesizer;

at least one inductor element for switching each synthesizer switch at times of, at least one of, zero voltage and zero current;

the converter also includes a non-dissipative voltage clamping device in parallel with the resonant capacitor for limiting the voltage of the plural converter switches, the voltage clamping device comprising a bridge arrangement of a first pair of diodes, a pair of controllable discharge switches each coupled in parallel with a second pair of diodes, and a DC buffer capacitor coupled to the clamping bridge arrangement in parallel with the resonant capacitor; and

the converter further includes a controller for generating gate signals for the thyristors of the first and second switch assemblies to cause them to turn on at substantially zero voltage and current, and to turn off by natural commutation through resonance oscillation.

34. A unipolar series resonant converter according to claim 33 wherein the resonant tank is coupled in series with the first and second circuits.

35. A unipolar series resonant converter according to claim 20 wherein the resonant tank is coupled in parallel with the first and second circuits.

36. A unipolar series resonant converter according to claim 35 wherein:

the first and second circuits comprise grounded systems sharing a common neutral potential;

the converter further includes a first shorting thyristor for selectively coupling the resonant tank to the neutral potential, and a second shorting thyristor for selectively coupling the blocking switch to the neutral potential.

37. A unipolar series resonant converter according to claim 20 wherein:

the first circuit comprises a DC system having two conductors;

the converter further includes a first terminating capacitor filter for coupling across the two DC conductors of the first circuit; and

the first switch assembly comprises a first thyristor for coupling in series with DC conductor of the first circuit, and a free-wheeling diode for coupling across the two DC conductors.

38. A unipolar series resonant converter according to claim 20 wherein the first circuit comprises an AC, and the first switch assembly comprises:

a diode bridge assembly having a DC output with two DC bridge output conductors, and an AC input for coupling to the first circuit;

a first terminating capacitor filter for coupling across the two bridge output conductors; and

a first thyristor for coupling in series with one bridge output conductor, and a free-wheeling diode for coupling across the two bridge output conductors.

39. A unipolar series resonant converter for exchanging energy between first and second circuits, comprising:

first and second switch assemblies for coupling to the respective first and second circuits;

a resonant tank for coupling together the first and second circuits;

a link current synthesizer coupled to the resonant tank, the synthesizer responsive to a synthesizer control signal for generating a link current as a train of unipolar current pulses, each pulse having a zero current segment and a nonzero current segment of adjustable durations which are independently controlled by said synthesizer; and

a link current buffer device coupled to the synthesizer for clamping the link current to a selected value during energy exchange.

40. A unipolar series resonant converter according to claim 39 wherein the link current synthesizer includes at least one switch, with at most one switch conducting during energy exchange.

41. A unipolar series resonant converter according to claim 40 wherein the link current synthesizer includes at least one inductor element for switching each synthesizer switch at, at least one of, zero voltage and zero current.

42. A unipolar series resonant converter according to claim 40 further including a non-dissipative voltage clamping device in parallel with the resonant capacitor for limiting the voltage of each converter switch.

43. A unipolar series resonant converter according to claim 42 wherein the voltage clamping device comprises a bridge arrangement of a first pair of diodes, a pair of controllable discharge switches each coupled in parallel with a second pair of diodes, and a DC buffer capacitor coupled to the bridge arrangement in parallel with the resonant capacitor.

44. A unipolar series resonant converter according to claim 39 wherein the first and second switch assemblies each comprise thyristor bridges.

45. A unipolar series resonant converter according to claim 44 wherein the converter further includes a controller for generating gate signals for the thyristors of the first and second switch assemblies to turn on at substantially zero voltage and current, and to turn off by natural commutation through resonance oscillation.

46. A unipolar series resonant converter according to claim 39 wherein the synthesizer comprises at least one diode and at least one discharge switch, with each diode brought into conduction at substantially zero voltage, and each discharge switch turned on and off at substantially zero voltage.

47. A unipolar series resonant converter according to claim 39 wherein the converter further includes a blocking switch coupled in series with the resonant capacitor.

48. A unipolar series resonant converter according to claim 47 further including a saturable inductor in series with one element of the group of elements comprising the resonant inductor and the blocking switch.

49. A unipolar series resonant converter according to claim 39 wherein the 47 blocking switch comprises a thyristor turned off by natural commutation through resonant oscillation.

50. A unipolar series resonant converter according to claim 39 further including:

plural sensors for monitoring the link current, and currents and voltages of the first and second circuits, with the sensors generating sensor signals in response thereto; and

a controller responsive to the sensor signals for generating the synthesizer control signal.

51. A unipolar series resonant converter according to claim 39 wherein the resonant tank is coupled in series with the first and second circuits.

52. A unipolar series resonant converter according to claim 39 wherein:

the first and second switch assemblies each comprise a bridge arrangement of plural thyristors each responsive to a gate signal;

first and second filter assemblies for coupling to the respective first and second circuits;

the link current synthesizer includes;

at least one discharge switch, with at most one discharge switch conducting during energy exchange, with each discharge switch turned on and off at substantially zero voltage;

at least one diode, with each diode brought into conduction at substantially zero voltage;

a link current buffer device coupled to the synthesizer;

at least one inductor element for switching each synthesizer switch at times of, at least one of, zero voltage and zero current;

the converter also includes a non-dissipative voltage clamping device in parallel with the resonant capacitor for limiting the voltage of the plural converter switches, the voltage clamping device comprising a bridge arrangement of a first pair of diodes, a pair of controllable discharge switches each coupled in parallel with a second pair of diodes, and a DC buffer capacitor coupled to the clamping bridge arrangement in parallel with the resonant capacitor; and

the converter further includes a controller for generating gate signals for the thyristors of the first and second switch assemblies to turn on at substantially zero voltage and current, and to turn off by natural commutation through resonance oscillation.

53. A unipolar series resonant converter according to claim 52 wherein the resonant tank is coupled in series with the first and second circuits.

54. A unipolar series resonant converter according to claim 39 wherein the resonant tank is coupled in parallel with the first and second circuits.

55. A unipolar series resonant converter according to claim 54 wherein:

the first and second circuits comprise grounded systems sharing a common neutral potential;

the converter further includes a blocking switch coupled in series to the resonant capacitor, and a first shorting thyristor for selectively coupling the resonant tank to the neutral potential, and a second shorting thyristor for selectively coupling the blocking switch to the neutral potential.

56. A unipolar series resonant converter according to claim 39 wherein:

the first circuit comprises a DC system having two conductors;

the converter further includes a first terminating capacitor filter for coupling across the two DC conductors of the first circuit; and

the first switch assembly comprises a first thyristor for coupling in series with DC conductor of the first circuit, and a free-wheeling diode for coupling across the two DC conductors.

57. A unipolar series resonant converter according to claim 39 wherein the first circuit comprises an AC system, and the first switch assembly comprises:

a diode bridge assembly having a DC output with two DC bridge output conductors, and an AC input for coupling to the first circuit;

a first terminating capacitor filter for coupling across the two bridge output conductors; and

a first thyristor for coupling in series with one bridge output conductor, and a free-wheeling diode for coupling across the two bridge output conductors.

58. A method of converting power between first and second circuits, comprising the steps of:

synthesizing a link current comprising a train of substantially squarewave unipolar link current pulses which are initiated and terminated through resonant oscillations, with each pulse having a zero amplitude segment and a nonzero amplitude segment; and

controlling the durations of the zero amplitude segment and the nonzero amplitude segment of each link current pulse by independently adjusting said segment durations.

59. A method of exchanging energy according to claim 58 wherein:

the method further includes the step of switching a plurality of switches coupling together the first and second circuits; and

the controlling step comprises controlling the switching step for switching the plurality of switches at substantially zero voltage and zero current.

60. A method of exchanging energy according to claim 58 wherein the synthesizing step comprises synthesizing the link current using a closed loop modulation technique.

61. A method of exchanging energy according to claim 58 wherein the synthesizing step comprises synthesizing the link current for operating in an adjustable current mode.

62. A method of exchanging energy according to claim 58 wherein the synthesizing step comprises synthesizing the link current for operating in an adjustable voltage mode.

63. A method of exchanging energy according to claim 58, further including the step of limiting the amplitude of each link current pulse to a selected value.

64. A method of exchanging energy according to claim 58, wherein limiting step comprises limiting the amplitude of each link current pulse to a selected value of less than 1.5 per unit based upon a rated maximum current of one of the first and second circuits.

65. A method of exchanging energy according to claim 58, wherein the controlling step comprises allowing bi-directional flow of power between the first and second circuits.

66. A method of exchanging energy according to claim 58, wherein the controlling step comprises allowing power flow from a lower voltage level to a higher voltage level of the first and second circuits.

67. A method of exchanging energy according to claim 58 wherein:

the synthesizing step comprises synthesizing the ink current using a closed loop modulation technique;

the method further includes the steps of;

limiting the amplitude of each link current pulse to a selected value to a selected value of less than 1.5 per unit based upon a rated maximum current of one of the first and second circuits; and

switching a plurality of switches coupling together the first and second circuits; and

the controlling step comprises the steps of;

providing bi-directional flow of power between the first and second circuits from a lower voltage level to a higher voltage level of the first and second circuits; and

controlling the switching step for switching the plurality of switches at

substantially zero voltage and zero current.

68. A method of exchanging energy according to claim 59, wherein the controlling step comprises the step of limiting voltage across each of the plurality of switches.

69. A link current synthesizer for coupling a series combination of a resonant capacitor, a resonant inductor, and a blocking switch with a link current buffer device for a unipolar series resonant converter, the resonant capacitor and resonant inductor coupled together at a first junction, the resonant capacitor and blocking switch coupled together at a second junction, the link current synthesizer comprising:

first, second and third nodes;

an initiating switch for coupling the first junction to the buffer device at the first node;

a buffer switch coupled to the first node; and

an initiation inductor coupled to the buffer switch for initiating the generation of a train of link current pulses through resonant oscillation, each pulse having a zero current segment and a non-zero current segment of independently controllable duration.

70. A link current synthesizer according to claim 69 for a converter having a blocking switch comprising a diode, wherein:

the initiating and buffer switches each comprise a thyristor; and

the initiation inductor is coupled to the second junction.

71. A link current synthesizer according to claim 69 for a converter having a blocking switch comprising a thyristor, wherein:

the buffer switch is coupled between the first and second nodes;

the initiation inductor is coupled to the link current buffer device and the blocking switch at the third node;

the synthesizer further comprises;

a buffer diode coupling the initiation inductor to the initiating switch at the second node;

a terminating diode coupled to the second node for coupling to the second junction; and

a series connected terminating inductor and terminating thyristor, with the terminating thyristor coupled to the second node, and the terminating inductor for coupling to the first junction.