Safety monitoring and control system

• US 5,412,616 A
• Filed: 09/03/1993
• Issued: 05/02/1995
• Est. Priority Date: 09/03/1993
• Status: Expired due to Term

• Current Assignee: Earnest R. Gonzalez
• Original Assignee: Earnest R. Gonzalez
• Inventors: Gonzalez, Earnest R.
• Primary Examiner(s): Pihulic, Daniel T.
• Application Number:
  US08/116,372
• Time in Patent Office: 606 Days
• Field of Search: 137/38, 137/39, 367/135, 367/136, 367/13
• US Class Current: 367/13
• CPC Class Codes: G05B 2219/23425 Selection of program, adaptive to process
• CPC Class Codes: G05B 2219/23431 Change program on detection of deviations
• CPC Class Codes: G05B 2219/24019 Computer assisted maintenance
• CPC Class Codes: G05B 2219/24055 Trace, store a working, operation history
• CPC Class Codes: G05B 2219/24069 Diagnostic
• CPC Class Codes: G05B 2219/24152 Normal and emergency program are integrated
• CPC Class Codes: G05B 2219/24153 System controller can control independent from host
• CPC Class Codes: G05B 2219/24213 No shut down if after emergency detection, all control parameters are safe
• CPC Class Codes: G05B 2219/25312 Pneumatic, hydraulic modules, controlled valves
• CPC Class Codes: G05B 2219/25375 If error, execute subroutine for alternative command, no shut down
• CPC Class Codes: G05B 23/027 Alarm generation, e.g. communication protocol; Forms of alarm
• CPC Class Codes: G05B 23/0291 Switching into safety or degraded mode, e.g. protection and supervision after failure
• CPC Class Codes: G05D 16/2013 using throttling means as controlling means

Abstract

A programmable, closed-loop control system that provides for control under normal and seismic conditions. The present system integrates monitoring and control functions and provides for reconfigurable control of these functions. The seismic monitoring and control system optimally controls valve-type fluid flow systems. Separate control algorithms may be programmed by a user to control the system under both normal and seismic conditions. In its broadest aspects, the present system comprises a sensor for sensing a predetermined condition and for providing output signals indicative thereof, a switch, and a programmable controller coupled to the sensor and switch. The controller includes a seismic sensor for detecting a seismic disturbance and providing output signals indicative of the seismic disturbance. The controller responds to the output signals from the sensor and seismic sensor, and provides first control signals that are applied to the switch in the absence of a seismic disturbance and second control signals that are applied to the switch in the presence of a seismic disturbance to control the operation of the system. The safety monitoring and control system may further comprise a host computer coupled to the controller for programming it in response to operator inputs. In certain embodiments, the present system may comprise a fluid control valve for controlling the flow of a fluid therethrough, and a programmable valve actuator coupled to the fluid control valve and to the controller, for actuating the valve in accordance with programmable control logic contained therein, and for actuating the valve in response to external control signals applied to the control logic by the controller. An alarm system may also be coupled to the programmable controller that is activated thereby in the event of an emergency condition detected by the controller.

Claims

1. A closed loop safety monitoring and control system comprising:

a switching device;

a sensor coupled to the switching device for sensing a predetermined condition thereof and for providing sensor output signals indicative of the predetermined condition;

a programmable controller comprising a seismic sensor for detecting a seismic disturbance and providing seismic output signals indicative of the seismic disturbance, wherein the controller is coupled between the sensor and the switching device and forms a closed loop control system for monitoring and controlling the switching device, and wherein the controller is responsive to the sensor output signals and the seismic output signals, and provides first control signals that are applied to the switching device in the absence of a seismic disturbance to provide for closed loop control of the switching device under normal operating conditions, and provides second control signals that are applied to the switching device in the presence of a seismic disturbance to provide for closed loop control of the switching device under emergency operating conditions.

2. The closed loop safety monitoring and control system of claim 1 wherein the seismic sensor comprises a signal output that is directly coupled to the switching device for actuating the switching device to place it in a predetermined condition in the event of failure of the programmable controller.

3. The safety monitoring and control system of claim 1 which further comprises:

a fluid control valve for controlling the flow of a fluid therethrough; and

a programmable valve actuator coupled to the fluid control valve and to the programmable controller, for actuating the valve in accordance with programmable control logic contained therein, and for actuating the valve in response to external control signals applied to the control logic by the programmable controller.

4. The safety monitoring and control system of claim 3 which further comprises:

an alarm system coupled to the programmable controller that is activated thereby in the event of an emergency condition detected by the programmable controller.

5. The safety monitoring and control system of claim 1 which further comprises:

a fluid control valve for controlling the flow of a fluid therethrough; and

a programmable valve actuator coupled to the fluid control valve and to the programmable controller, for actuating the valve in accordance with programmable control logic contained therein, and for actuating the valve in response to control signals applied to the control logic by the programmable controller.

6. The safety monitoring and control system of claim 5 which further comprises:

an alarm system coupled to the programmable controller that is activated thereby in the event of an emergency condition detected by the programmable controller.

7. A fluid flow safety monitoring and control system for controlling distribution of a fluid, said system comprising:

a reservoir for containing a fluid;

a level sensor coupled to the reservoir for indicating fluid level therein;

a fluid flow sensor for sensing a fluid flow at an output of the system and for providing an output signal indicative thereof;

a valve coupled between the reservoir and the fluid flow sensor;

a programmable valve actuator coupled to the valve for actuating the valve in accordance with programmable control logic contained therein, and for actuating the valve in response to external control signals applied to the control logic; and

a programmable controller coupled to the level sensor, fluid flow sensor, and programmable valve actuator, and which comprises a seismic sensor for detecting a seismic disturbance and providing output signals indicative of the seismic disturbance, for responding to output signals generated by the level sensor, fluid flow sensor, programmable valve actuator, and seismic sensor, and for generating first control signals that are applied to the programmable valve actuator in the absence of a seismic disturbance and second control signals that are applied to the programmable valve actuator in the presence of a seismic disturbance so as to control the distribution of fluid from the fluid flow system.

8. The fluid flow safety monitoring and control system of claim 7 which further comprises:

a host computer coupled to the programmable controller for programming the programmable controller in response to operator inputs and for generating reports derived from data provided by the programmable controller in response to output signals generated by the level sensor, fluid flow sensor, programmable valve actuator, and seismic sensor.

9. A fluid flow safety monitoring and control system for controlling distribution of a fluid, said system comprising:

a pneumatically controlled fluid control valve;

a host computer coupled to the valve for controlling the distribution of fluid therethrough;

an air supply system for providing air that activates the pneumatically controlled fluid control valve in response to control signals provided by the host computer;

a seismic control solenoid disposed between the air supply system and the pneumatically controlled fluid control valve; and

a programmable controller coupled to the host computer, the air supply system, and seismic control solenoid, and which comprises a seismic sensor for detecting a seismic disturbance and providing output signals indicative of the seismic disturbance, for generating first control signals that are applied to the seismic control solenoid and the host computer in the absence of a seismic disturbance and second control signals that are applied to the seismic control solenoid and the host computer in the presence of a seismic disturbance so as to control the distribution of fluid from the air supply system.

10. The fluid flow safety monitoring and control system of claim 9 which further comprises:

an exhaust solenoid coupled between the seismic control solenoid and the pneumatically controlled fluid control valve that is controllable by the host computer so as to open and close it.

11. The fluid flow safety monitoring and control system of claim 10 which further comprises:

a reserve air supply system; and

a reserve air supply solenoid coupled between the air supply system and the seismic control solenoid and coupled to the programmable controller for coupling the reserve air supply system into the fluid flow safety monitoring and control system in the event of failure of the air supply system.

12. A safety monitoring and control system that comprises:

a sensor for sensing a predetermined condition and for providing output signals indicative of the predetermined condition;

a switch;

a programmable controller coupled to the sensor and to the switch and which comprises a seismic sensor for detecting a seismic disturbance and providing output signals indicative of the seismic disturbance, for responding to the output signals from the sensor and the output signals from the seismic sensor, and for providing first control signals that are applied to the switch in the absence of a seismic disturbance and second control signals that are applied to the switch in the presence of a seismic disturbance so as to control the operation of the system; and

a host computer coupled to the programmable controller that is adapted to program the programmable controller in response to operator inputs.

13. The safety monitoring and control system of claim 12 which further comprises:

a fluid control valve for controlling the flow of a fluid therethrough; and

a programmable valve actuator coupled to the fluid control valve and to the programmable controller, for actuating the valve in accordance with programmable control logic contained therein, and for actuating the valve in response to control signals applied to the control logic by the programmable controller.

14. The safety monitoring and control system of claim 13 which further comprises:

an alarm system coupled to the programmable controller that is activated thereby in the event of an emergency condition detected by the programmable controller.