Ultrasonic probe having articulated structure and rotatable transducer head

• US 5,413,107 A
• Filed: 02/16/1994
• Issued: 05/09/1995
• Est. Priority Date: 02/16/1994
• Status: Expired due to Term

• Current Assignee: W. L. Gore & Associates (W.L. Gore & Associates)
• Original Assignee: Tetrad Corporation
• Inventors: Law, Wing K., Oakley, Clyde G., Ranalletta, Joseph V., Douglas, Stephen J.
• Primary Examiner(s): MANUEL, GEORGE C
• Application Number:
  US08/197,327
• Time in Patent Office: 447 Days
• Field of Search: 128/660.10, 128/662.03, 128/662.06, 601/2, 73/621, 73/633
• US Class Current: 600/463
• CPC Class Codes: A61B 8/12 in body cavities or body tracts, e.g. by using catheters catheters per se A61M25/00
• CPC Class Codes: A61B 8/445 Details of catheter construction
• CPC Class Codes: A61B 8/4461 Features of the scanning mechanism, e.g. for moving the transducer within the housing of the probe
• CPC Class Codes: A61B 8/4483 characterised by features of the ultrasound transducer
• CPC Class Codes: A61B 8/4488 the transducer being a phased array
• CPC Class Codes: A61B 8/4494 characterised by the arrangement of the transducer elements devices for short-range imaging using particular transducer elements arrangements under G01S15/8909; arrangements of transducers in generation of mechanical vibrations of infrasonic, sonic or ultrasonic frequency B06B1/0607
• CPC Class Codes: A61M 25/0136 Handles therefor
• CPC Class Codes: A61M 25/0138 having flexible regions as a result of weakened outer material, e.g. slots, slits, cuts, joints or coils
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires
• CPC Class Codes: G10K 11/352 by moving the transducer

Abstract

An articulated ultrasonic probe for endoscopic examination comprises a transducer head, for example, having one or more rows of independently actuable transducer elements extending along the surface of the probe, parallel to the axis thereof. The probe comprises an articulable section while the transducer head is journaled for rotation with respect to the tip of the probe. In use the tip of the probe is juxtaposed to a structure to be examined; the articulated section of the probe and the rotation of the transducer are controlled separately, such that the transducer elements can be juxtaposed to the structure to be examined. A series of angularly-spaced images may be formed by rotation of the transducer about its axis after articulation of the probe.

Claims

1. An ultrasonic probe assembly, comprising:

a generally cylindrical elongated transducer head, adapted to be placed in a stationary position against a body part to be ultrasonically examined, and comprising a transducer array comprising a plurality of transducer elements individually excitable to emit ultrasonic energy in a predetermined pattern;

an elongated probe, said probe including a controllably-articulable section disposed near the distal end of said probe, the axes of elongation of said transducer head and of said probe being substantially coaxial when said articulable section is straight;

first control means at a proximal end of said probe for controlling articulation of said articulable section of said probe in at least one plane of articulation;

said transducer head being mounted to a distal end of said articulable section of said probe by means permitting rotation of said transducer head about its axis of elongation;

second control means at a proximal end of said probe for controlling rotation of said transducer head about its axis of elongation, such that the relative circumferential position of said transducer array with respect to said plane of articulation may be controlled; and

electrical conductor means extending along the length of said probe for carrying excitation signals and detected signals between said proximal end of said probe and said transducer head.

2. The ultrasonic probe assembly of claim 1, wherein said articulable section of said probe comprises a series of vertebrae spaced along said articulable section of said probe and pivotally connected to one another, such that said vertebrae can be drawn toward one another along a first line extending longitudinally substantially along the outer surface of the probe while being spread apart from one another along a second line diametrically opposite to said first line, thus articulating said probe to bend in a plane of articulation including said lines.

3. The ultrasonic probe assembly of claim 2, wherein said assembly further comprises two tension members arranged opposite one another and extending parallel to said first and second lines, and wherein said first control means at a proximal end of said probe for controlling articulation of said articulable section of said probe in at least one plane comprises push-pull control means for controllably exerting tension on one said tension member while controllably releasing tension on the opposite tension member, thus controlling articulation of said articulable section of said probe in said plane.

4. The ultrasonic probe assembly of claim 2, wherein said vertebrae are pivotally connected to one another by means permitting alternating pairs of said vertebrae to pivot with respect to one another about orthogonal pivot axes, and wherein said assembly comprises two pairs of tension members spaced substantially equally about the outer circumference of said probe and connected between the distal end of said articulable portion of said probe and said first control means at the proximal end of said probe, said pairs of tension members being arranged pair-wise for push-pull control of the tension exerted thereby responsive to said first control means, such that said articulated section of said probe is separately controllable for articulation in orthogonal planes.

5. The ultrasonic probe assembly of claim 1, wherein said separately excitable elements of said transducer array are arranged to transmit a pattern of one or more beams of ultrasonic energy into a structure to be examined, said pattern lying generally in a plane including the axis of elongation of the tip of said probe.

6. The ultrasonic probe assembly of claim 1, wherein said transducer head is journaled to said articulable section of said probe, said assembly further comprising a flexible torque-transmitting member extending along a central lumen extending the length of said probe, said torque-transmitting member being fixed at a distal end to said transducer head and to said second control means at its proximal end, for controlling rotation of said transducer head about the axis of elongation of said probe.

7. The ultrasonic probe assembly of claim 1, further comprising position sensing means operatively attached to said transducer head for providing a signal responsive to the relative angular position thereof.

8. The ultrasonic probe assembly of claim 1, wherein a nonarticulated section of said probe comprises coaxial tubular members, an outer one of said members being joined to said transducer head by a flexible bellows enclosing an articulating mechanism of said probe, whereby said outer tubular member, said bellows, and said transducer head may be rotated with respect to the inner of said coaxial tubular members and said articulating mechanism.

9. The ultrasonic probe assembly of claim 1, wherein said electrical conductor means extending along the length of said probe for carrying excitation signals and detected signals between said proximal end of said probe and said transducer head comprises a plurality of electrical conductors extending from the proximal end of said probe along a central lumen extending the length of said probe to said transducer head, for affecting connection of said transducer elements to means for supply of said excitation signals and means for processing said detected signals.

10. In an ultrasonic probe comprising an elongated probe having a controllably articulable section disposed near a distal end thereof, and comprising control means for controlling articulation of said probe in at least one plane of articulation including the axis of elongation of said probe, said probe further comprising an elongated transducer head comprising an array of transducer elements for emitting a pattern of ultrasonic energy, the axis of elongation of said transducer head lying substantially in said plane of articulation of said probe, and electrical conductor means extending along the length of said probe for carrying excitation signals from a source of such signals to said transducer head, and for carrying return signals responsive to detection of ultrasonic energy by said elements to means for processing said return signals, the improvement comprising:

means for mounting said transducer head for rotation about its axis of elongation, and

control element means connected to a flexible torque-transmitting member arranged for controllably rotating said transducer head about its axis of elongation, such that said array may be disposed at substantially any desired orientation with respect to the plane of articulation of said articulable section of said probe in response to manipulation by hand of such control element means.

11. The improvement of claim 10, wherein said flexible torque-transmitting member is disposed in a lumen extending the length of said probe and connected at its distal end to said transducer head for rotating said transducer head, said control element being connected to the proximal end of said torque-transmitting member for controllable rotation thereof.

12. The improvement of claim 11, wherein said control element is a finger-grippable knob for ready application of torque to said torque-transmitting member.

13. The improvement of claim 10, wherein a nonarticulated section of said probe comprises coaxial members, an outer one of said members being joined to said transducer head by a flexible bellows enclosing an articulating mechanism of said probe, whereby said outer members, said bellows, and said transducer head may be rotated with respect to the inner of said coaxial members and said articulating mechanism.

14. A method of ultrasonic examination of a body part of a patient, comprising the steps of:

(a) providing an elongated ultrasonic probe, said probe comprising a controllably-articulable section disposed near a distal end thereof, an elongated transducer head comprising an array of individually-excitable transducer elements adapted to be disposed in in a particular position juxtaposed to a body part to be examined, said transducer head being mounted to a distal end of said articulable section of said probe for rotation about its axis of elongation, and first and second control elements for controlling articulation of said articulable section of said probe in at least a first plane, and rotation of said transducer head, respectively, whereby said transducer array may be disposed at substantially any desired orientation with respect to the plane of articulation of said probe, with the axis of elongation of said transducer head lying in said plane of articulation,

(b) inserting said probe through a portal in the body of said patient, so as to dispose said transducer head in the vicinity of a body part to be ultrasonically examined,

(c) employing said first and second control elements to independently articulate said probe and rotate said transducer, such that said elements of said array contact the body part to be ultrasonically examined in a predetermined positional relationship thereto,

(d) applying ultrasonic drive signals to each said transducer element so that each said element transmits a pattern of ultrasonic energy into the body part to be ultrasonically examined,

(e) employing each said transducer element to detect ultrasonic energy reflected from structures comprised by the body part to be ultrasonically examined,

(f) transmitting return signals responsive to said detected ultrasonic energy from each said transducer element to means for processing said signals, and

(g) processing said return signals to produce an image of the body part to be ultrasonically examined.

15. The method of claim 14, wherein said step of employing said second control element to rotate said transducer is performed by rotating a control means in turn rotating a torque-transmitting member extending the length of said probe and connected at a distal end thereof to said transducer head to rotate said transducer head.

16. The method of claim 15, wherein said control means rotating said torque-transmitting member comprises a finger-grippable knob.

17. The method of claim 14, wherein after each said transducer element has been brought into contact with the body part to be ultrasonically examined, and a first said image has been produced, said transducer is rotated about its axis and said steps (d)-(g) are reperformed, such that plural images of said body part to be examined are produced corresponding to differing relative angular positions of each said transducer element with respect to the body part to be examined.

18. The method of claim 17, comprising the further step of generating an angular position signal responsive to the relative angular position of said transducer head, and employing said angular position signal to identify the relative angular position of said transducer during performance of said step (g) of processing said return signals to produce an image.

19. An ultrasonic probe assembly, comprising:

an elongated probe, said probe including a controllably-articulable section disposed near the distal end of said probe;

a generally cylindrical elongated transducer head comprising a transducer excitable to emit ultrasonic energy in a predetermined pattern defining an image plane, adapted to be placed in a stationary position against a body part to be ultrasonically examined;

said transducer head being mounted to a distal end of said articulable section of said probe by means permitting rotation of said transducer head about its axis of elongation, such that the axes of elongation of said transducer head and of said probe are substantially coaxial when said articulable section is straight;

first control means at a proximal end of said probe for controlling articulation of said articulable section of said probe in at least one plane of articulation;

second control means at a proximal end of said probe for controlling rotation of said transducer head about its axis of elongation, such that the relative circumferential position of said image plane with respect to said plane of articulation may be controlled in order to ultrasonically examine structure of interest; and

electrical conductor means extending along the length of said probe for carrying excitation signals and detected signals between said proximal end of said probe and said transducer head.

20. The ultrasonic probe assembly of claim 19, wherein the axis of elongation of the transducer head lies substantially in said image plane.