Unitary hinge for a container

• US 5,413,239 A
• Filed: 01/27/1994
• Issued: 05/09/1995
• Est. Priority Date: 01/27/1994
• Status: Expired due to Term

• Current Assignee: Genpak LLC (C.P. Converters Holdings LLC)
• Original Assignee: Genpak LLC (C.P. Converters Holdings LLC)
• Inventors: Rider, Edward W. Jr.
• Primary Examiner(s): STUCKER, NOVA E
• Application Number:
  US08/186,980
• Time in Patent Office: 467 Days
• Field of Search: 220/4.23, 220/339, 220/354, 16/225, 16/227, 16/DIG. 13
• US Class Current: 16/225
• CPC Class Codes: B65D 43/162 the container, the lid and the hinge being made of one piece B65D43/161 takes precedence

Abstract

A hinge made of a unitary structure which has two main projecting members and a space therebetween. The hinge is able to flex and has little biasing toward the open or closed positions.

Claims

1. A unitary structure for forming into a hinge, when folded comprising:

a) a base element having an upper surface and a lower surface, wherein said upper surface has a first elevation and a second elevation;

b) a first projecting element of the structure projecting from said base element proximate said second elevation;

c) a first extension of the structure extending from said first projecting element thereby forming a third elevation;

d) a first depending element of the structure depending from said first extension;

e) a second extension of the structure extending from said first depending element thereby forming a fourth elevation;

f) a second projecting element of the structure projecting from said second extension of the structure wherein said second projecting element is substantially the same thickness as said first depending element and thinner than said second extension;

g) a third extension of the structure extending from said second projecting element thereby forming a fifth elevation;

h) a second depending element of the structure depending from said third extension of the structure;

i) a fourth extension of the structure extending from said second depending element, wherein said fourth extension has an upper surface and a lower surface, wherein said upper surface of said fourth extension forms a sixth elevation at the same elevation as said second elevation and a seventh elevation at the same elevation as said first elevation, so that when the hinge is folded, said lower surfaces are brought proximate each other.

2. The hinge of claim 1, wherein said fourth elevation is at the same elevation as said second and sixth elevations.

3. The hinge of claim 1, wherein the thickness of said first projecting element is approximately the same as the thickness of said second depending element and wherein the thickness of said first depending element is approximately the same as the thickness of said second projecting element.

4. The hinge of claim 3, wherein said first projecting element is thicker than said first depending element.

5. The hinge of claim 4, wherein the distance between said first elevation of said upper surface of said base element and said lower surface of said base element is approximately the same as the distance between said first elevation of said upper surface of said fourth extension and said lower surface of said fourth extension.

6. The hinge of claim 5, wherein the distance between said first elevation of said upper surface of said base element and said lower surface of said base element is less than the distance between said first elevation of said upper surface of said second extension and said lower surface of said second extension.

7. The hinge of claim 6, wherein said base element has a thickness in the range of from about 0.10" to about 0.025", wherein said first projecting element and said second depending element have a thickness in the range of from about 0.01" to about 0.145", wherein said first and said third extensions have a thickness in the range of from about 0.006" to about 0.012", and wherein said first dependency element and said second projecting element have a thickness in the range of from about 0.0035" to about 0.006", and wherein said second extension has a thickness of about 0.0105".

8. A unitary structure for forming into a hinge when folded, comprising:

a) a substantially straight length of the structure having an upper surface and a lower surface;

b) a first substantially right angle formed at the end of said straight length, wherein said right angle has a projection therefrom;

c) a second substantially right angle formed at the end of the said first angle projection, wherein said second right angle has an extension extending therefrom in the direction opposite said straight length;

d) a third substantially right angle formed at the end of said second angle extension, wherein said third right angle has a depending element depending therefrom in the same direction as said first angle projection;

e) a fourth substantially right angle formed at the end of said third angle depending element, wherein said fourth angle has an extension extending therefrom in the same direction as said second angle extension;

f) a fifth substantially right angle formed at the end of said fourth angle extension, wherein said fifth angle has a projection therefrom in the same direction as said first angle projection;

g) a sixth substantially right angle formed at the end of said fifth angle projection, wherein said sixth angle has an extension extending therefrom in the same direction as said second angle extension and said fourth angle extension and in the same plane as said second angle extension;

h) a seventh substantially right angle formed at the end of said sixth angle extension, wherein said seventh angle has a depending element depending therefrom in the same direction as said third angle projection;

i) an eighth substantially right angle formed at the end of said seventh angle depending element, wherein said eighth angle has an extension extending therefrom in the same direction as said fourth angle extension and said sixth angle extension and in the same plane as said straight length, wherein said eighth angle extension has an upper surface and a lower surface;

so that when said structure is folded, said lower surface of said straight length is proximate said lower surface of said eighth angle extension.

9. The structure of claim 8, wherein said fourth angle extension is in approximately the same plane as said straight length.

10. The hinge of claim 9, wherein the thickness of said first angle projection is approximately the same as the thickness of said seventh angle dependency and wherein the thickness of said third angle dependency is approximately the same as the thickness of said fifth angle projection.

11. The hinge of claim 10, wherein said first angle projection is thicker than said third angle dependency.

12. The hinge of claim 11, wherein the thickness of said straight length is approximately the same as the thickness of said eighth angle extension.

13. The hinge of claim 12, wherein the thickness of said straight length is less than the thickness of said fourth angle extension.

14. The hinge of claim 13, wherein said straight length has a thickness in the range of from about 0.010" to about 0.025", wherein said first angle projection and said seventh angle dependency have a thickness in the range of from about 0.01" to about 0.145", wherein said second angle extension and said sixth angle extension have a thickness in the range of from about 0.006" to about 0.012", and wherein said third angle dependency and said fifth angle projection have a thickness in the range of from about 0.0035" to about 0.006", and wherein said fourth angle extension has a thickness of about 0.0105".