Transfer film

• US 5,413,839 A
• Filed: 01/12/1993
• Issued: 05/09/1995
• Est. Priority Date: 07/12/1990
• Status: Expired due to Fees

• Current Assignee: De La Rue International Limited (De La Rue PLC)
• Original Assignee: Thomas De La Rue and Company Limited (De La Rue PLC)
• Inventors: Walker, Karen S., Chatwin, Charles E.
• Primary Examiner(s): Ryan, Patrick J.
• Assistant Examiner(s): KRYNSKI, WILLIAM A
• Application Number:
  US07/961,713
• Time in Patent Office: 847 Days
• Field of Search: 428/195, 428/173, 428/159, 428/913, 428/914, 428/202, 428/200, 428/204, 428/688, 235/61.12, 283/9, 156/234, 156/230, 156/247, 427/147
• US Class Current: 428/32.6
• CPC Class Codes: B42D 2033/24 Reliefs or indentations
• CPC Class Codes: B42D 25/00 Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof printing processes to produce identification or security features B41M3/14
• CPC Class Codes: B42D 25/318 Signatures
• CPC Class Codes: B42D 25/324 Reliefs
• CPC Class Codes: B42D 25/373 Metallic materials
• CPC Class Codes: B42D 25/378 Special inks
• CPC Class Codes: B42D 25/425 by deformation, e.g. embossing
• CPC Class Codes: B42D 25/455 using heat
• CPC Class Codes: B42D 25/47 using adhesives
• CPC Class Codes: B44C 1/1716 Decalcomanias provided with a particular decorative layer, e.g. specially adapted to allow the formation of a metallic or dyestuff layer on a substrate unsuitable for direct deposition
• CPC Class Codes: B44C 1/172 Decalcomanias provided with a layer being specially adapted to facilitate their release from a temporary carrier
• CPC Class Codes: Y10S 428/914 Transfer or decalcomania
• CPC Class Codes: Y10T 428/2462 with partial filling of valleys on outer surface
• CPC Class Codes: Y10T 428/24843 with heat sealable or heat releasable adhesive layer
• CPC Class Codes: Y10T 428/2486 with outer strippable or release layer
• CPC Class Codes: Y10T 428/24876 Intermediate layer contains particulate material [e.g., pigment, etc.]

Abstract

A transfer film for use, for example, with security documents includes a pattern defining layer having concavities defining an inverted relief pattern, and a retaining layer overlying and releasably filling the concavities of the pattern defining layer. The pattern defining layer is removable from the retaining layer to transfer the relief pattern from the pattern defining layer to the retaining layer.

Claims

1. A transfer film comprising a pattern defining layer having concavities defining an inverted relief pattern;

and a retaining layer overlying and releasably filling the concavities of the pattern defining layer, the pattern defining layer being removable from the retaining layer to leave the parts of the retaining layer filling the concavities defining the relief pattern.

2. The film according to claim 1, wherein the retaining layer is colored.

3. The film according to claim 1, wherein the pattern defining layer comprises a carrier layer having a coating into which the concavities are embossed.

4. The film according to claim 1, further comprising an adhesive layer provided on the surface of the retaining layer facing away from the pattern defining layer.

5. The film according to claim 4, wherein the adhesive layer is a heat activatable adhesive.

6. The film according to claim 1, wherein the pattern defining layer is printed on its surface facing the retaining layer such that the printing will transfer on to the retaining layer.

7. The film according to claim 6, wherein the printing defines security indicia.

8. The film according to claim 1, further comprising a metallic layer releasably applied to the pattern defining layer for transfer with the retaining layer.

9. The film according to claim 1, wherein the retaining layer comprises a clay, titanium oxide, zinc oxide, calcium carbonate, barium sulphate or zirconium oxide composition in an aqueous dispersion with an emulsion polymer.

10. The film according to claim 1, further comprising a release layer in the concavities.

11. The film according to claim 10, wherein the release layer comprises a wax composition.

12. The film according to claim 1, wherein the retaining layer is adapted to receive a signature.

13. A method for making the transfer film according to claim 1, comprising providing a pattern defining layer having concavities defining an inverted relief pattern;

releasably filling the concavities with a relief material; and

covering the pattern defining layer with a retaining layer overlying the concavities so as to adhere to the relief material wherein the pattern defining layer is removable from the retaining layer and the relief material to leave the relief material defining the relief pattern on the retaining layer.

14. A film according to claim 1, wherein said concavities comprise a depth in the range of 50-120 microns.

15. A film according to claim 1, wherein said concavities comprise a depth in the range of 100-125 microns.

33. The film according to claim 2, further comprising an adhesive layer provided on the surface of the retaining layer facing away from the pattern defining layer.

34. The film according to claim 33, wherein the adhesive layer comprises a heat activatable adhesive.

16. A method of forming a transfer film, the method comprising providing a pattern defining layer having concavities defining an inverted relief pattern;

overlying and releasably filling the concavities of the pattern defining layer with a retaining layer wherein the pattern defining layer is removable from the retaining layer to leave the parts of the retaining layer filling the concavities defining the relief pattern.

17. The method according to claim 16, further comprising providing a release layer in the concavities prior to filling the concavities.

18. The method according to claim 16, wherein the pattern defining layer is provided on a support layer.

19. The method according to claim 16, wherein the pattern defining layer comprises polyethylene.

20. The method according to claim 16, wherein the pattern defining layer is corona treated on its surface facing the retaining layer so as to decrease the release properties of the surface.

21. The method according to claim 16, further comprising printing the pattern defining layer on its surface facing the retaining layer.

22. The method according to claim 21, wherein the printing is provided by dry or wet offset lithography.

23. The method according to claim 21, wherein the printing defines security indica such as, alphanumeric characters, signs, symbols, logos, geometric designs or fine line tracings.

24. The method according to claim 16, wherein the retaining layer is colored.

25. The method according to claim 16, wherein the retaining layer comprises a clay, titanium oxide, zinc oxide, calcium carbonate, barium sulphate, zirconium oxide or other white or mutely colored pigment composition in an aqueous dispersion with an emulsion polymer.

26. The method according to claim 16, wherein the retaining layer is adapted to receive a signature.

27. The method according to claim 16, further comprising the step of forming the concavities with a depth in the range of 50-120 microns.

28. The method according to claim 16, further comprising the step of forming the concavities with a depth in the range of 100-125 microns.

29. A transfer film comprising a pattern defining layer having concavities defining an inverted relief pattern, the concavities being releasably filled with a relief material;

and a retaining layer overlying the concavities of the pattern defining layer so as to adhere to the relief material, the pattern defining layer being removable from the retaining layer and the relief material to leave the relief material defining the relief pattern on the retaining layer.

30. The film according to claim 29, wherein the relief material comprises an ink.

31. The film according to claim 29, wherein the retaining layer is colored.

32. The film according to claim 29, wherein the pattern defining layer comprises a carrier layer having a coating into which the concavities are embossed.

35. The film according to claim 29, wherein the pattern defining layer is printed on its surface facing the retaining layer such that the printing will transfer on to the retaining layer.

36. The film according to claim 35, wherein the printing defines security indicia.

37. A film according to claim 29, further comprising a metallic layer formed on at least part of the retaining layer.

38. The film according to claim 29, wherein the retaining layer comprises a clay, titanium oxide, zinc oxide, calcium carbonate, barium sulphate or zirconium oxide composition in an aqueous dispersion with an emulsion polymer.

39. The film according to claim 29, further comprising a release layer in the concavities.

40. The film according to claim 39, wherein the release layer comprises a wax composition.

41. The film according to claim 29, wherein the retaining layer is adapted to receive a signature.

42. A film according to claim 29, wherein said concavities comprise a depth in the range of 50-120 microns.

43. A film according to claim 29, wherein said concavities comprise a depth in the range of 100-125 microns.

44. A method of forming a transfer film, the method comprising providing a pattern defining layer having concavities defining an inverted relief pattern;

releasably filling the concavities with a relief material; and

covering the pattern defining layer with a retaining layer overlying the concavities so as to adhere to the relief material wherein the pattern defining layer is removable from the retaining layer and the relief material to leave the relief material defining the relief pattern on the retaining layer.

45. The method according to claim 44, wherein the relief material comprises an ink.

46. The method according to claim 45, wherein the ink is selected from colored opaque inks, translucent inks, solvent responsive (fugitive) inks, metallic inks, colour metallic inks, ultraviolet, visible or infra-red radiation responsive inks, photochromic inks, anti-Stokes inks, optically variable inks, iridescent inks, and sensor responsive inks such as magnetic inks.

47. The method according to claim 44, further comprising providing a release layer in the concavities prior to filling the concavities.

48. The method according to claim 44, wherein the pattern defining layer comprises polyethylene.

49. The method according to claim 44, wherein the pattern defining layer is corona treated on its surface facing the retaining layer so as to decrease the release properties of the surface.

50. The method according to claim 44, further comprising printing the pattern defining layer on its surface facing the retaining layer.

51. The method according to claim 50, wherein the printing is provided by dry or wet offset lithography.

52. The method according to claim 50, wherein the printing defines security indicia.

53. The method according to claim 52, wherein said security indicia is selected from the group consisting of alphanumeric characters, signs, symbols, logos, geometric designs and fine line tracings.

54. The method according to claim 44, wherein the retaining layer is colored.

55. The method according to claim 44, wherein the retaining layer comprises a member selected from the group consisting of clay, titanium oxide, zinc oxide, calcium carbonate, barium sulphate and zirconium oxide.

56. The method according to claim 44, wherein the retaining layer comprises a white or mutely colored pigment composition in an aqueous dispersion with an emulsion polymer.

57. The method according to claim 44, wherein a signature panel is formed on the retaining layer.

58. A method according to claim 44, further comprising the step of forming the concavities with a depth in the range of 50-120 microns.

59. A method according to claim 44, further comprising the step of forming the concavities with a depth in the range of 100-125 microns.

60. A transfer film comprising a pattern defining layer having concavities defining an inverted relief pattern, and a retaining layer overlying and releasably filling the concavities of the pattern defining layer, wherein the pattern defining layer is removable from the retaining layer so as to transfer the relief pattern from the pattern defining layer to the retaining layer.