Laser engraving apparatus

• US 5,416,298 A
• Filed: 04/02/1993
• Issued: 05/16/1995
• Est. Priority Date: 11/23/1990
• Status: Expired due to Fees

• Current Assignee: Zed Instruments Limited
• Original Assignee: Zed Instruments Limited
• Inventors: Robert, Simon H.
• Primary Examiner(s): Paschall, Mark H.
• Application Number:
  US08/039,134
• Time in Patent Office: 774 Days
• Field of Search: 219/121.68, 219/121.69, 219/121.67, 219/121.82, 219/121.75, 372/13
• US Class Current: 219/121.68
• CPC Class Codes: B23K 26/067 Dividing the beam into multiple beams, e.g. multifocusing
• CPC Class Codes: B23K 26/0676 into dependently operating sub-beams, e.g. an array of spots with fixed spatial relationship or for performing simultaneously identical operations
• CPC Class Codes: B23K 26/0823 Devices involving rotation of the workpiece
• CPC Class Codes: B41C 1/05 Heat-generating engraving heads, e.g. laser beam, electron beam
• CPC Class Codes: H04N 1/047 Detection, control or error compensation of scanning velocity or position H04N1/0402 and H04N1/17 take precedence
• CPC Class Codes: H04N 1/06 using cylindrical picture-bearing surfaces , i.e. scanning a main-scanning line substantially perpendicular to the axis and lying in a curved cylindrical surface
• CPC Class Codes: H04N 1/0671 with sub-scanning by translational movement of the main-scanning components
• CPC Class Codes: H04N 1/1911 Simultaneously or substantially simultaneously scanning picture elements on more than one main scanning line, e.g. scanning in swaths
• CPC Class Codes: H04N 2201/02425 Self-adjusting arrangements, e.g. compensating for temperature fluctuations
• CPC Class Codes: H04N 2201/02443 using adhesive
• CPC Class Codes: H04N 2201/0471 using dedicated detectors
• CPC Class Codes: H04N 2201/04725 connected to the sub-scanning drive means
• CPC Class Codes: H04N 2201/04729 in the main-scan direction
• CPC Class Codes: H04N 2201/04734 Detecting at frequent intervals, e.g. once per line for sub-scan control
• CPC Class Codes: H04N 2201/04765 using a solid-state deflector, e.g. an acousto-optic deflector
• CPC Class Codes: H04N 2201/04789 in the main-scan direction
• CPC Class Codes: H04N 2201/04791 in the sub-scan direction
• CPC Class Codes: H04N 2201/04798 Varying the main-scan control during the main-scan, e.g. facet tracking

Abstract

An apparatus for preparing a medium for use in a printing process supports the medium (2) for rotation about an axis. A head (6) is mounted for movement parallel to the axis and includes means to direct a laser beam onto the surface of the medium. The laser beam engraves or exposes the series of cell sites (c) around the medium and an acousto-optic modulator (12) positioned in the path of the laser beam deflects the beam substantially in the direction of rotation of the medium (2). In a preferred example the beam tracks the surface of the medium at a speed matched to that of the medium so as to keep the beam stationary on the cell site while that site is being engraved or exposed. The beam may also be deflected to skip backwards or forwards over immediately adjacent cell sites.

Claims

1. A system comprising, in combination, an anilox roller, and an apparatus for preparing the roller for use in a printing process, the apparatus comprising means to support the roller for rotation about an axis and a head (6,7) mounted for movement parallel to the axis including means to direct a laser beam onto the surface of the roller to engrave or expose a series of cell sites (C) around the roller characterised by an acousto-optic modulator (12) positioned in the path of the laser beam and arranged to deflect the beam substantially in the direction of rotation of the anilox roller (2).

2. A system according to claim 1, in which the acousto-optic modulator (12) is arranged to deflect the beam so that it tracks the surface of the medium at a speed matched to the speed of the medium to keep the beam stationary on a cell site (C) while that site is being engraved or exposed.

3. A system according to claim 1, in which the laser is a continuous wave (CW) laser and the acousto-optic modulator (12) is arranged to deflect the beam between cell sites (C) at a speed very much greater than the speed of rotation of the medium.

4. A system according to claim 1, in which the acousto-optic modulator (12) is arranged to deflect the beam to a cell site (C) other than the sites immediately preceding and following the one cell site in the direction of rotation of the medium.

5. A system according to claim 1, in which the acousto-optic modulator (12) includes a plurality of transducers mounted on one face of the modulator and arranged to generate a stepped acoustic wavefront at an angle to an incoming optical beam.

6. A system according to claim 1, in which the acousto-optic cell (12) is arranged to split the laser beam to engrave a plurality of sites on the medium simultaneously.

7. A system according to claim 6, in which the acousto-optic cell (12) includes means for applying two RF exciting frequencies simultaneously.

8. An apparatus for preparing a medium for use in a printing process comprising means to support the medium for rotation about an axis and a head (6,7) mounted for movement parallel to the axis including means to direct a laser beam onto the surface of the medium to engrave or expose a series of cell sites (C) around the medium, said means to direct a laser beam including an acousto-optic modulator (12) positioned in the path of the laser beam and arranged to deflect the beam substantially in the direction of rotation of the medium (2) so that the acousto-optic modulator tracks the surface of the medium at a speed matched to the speed of the medium to keep the beam stationary on a cell site (C) when the site is being engraved or exposed, and wherein the acousto-optic modulator (12) deflects the beam between cell sites (C) at a speed very much greater than the speed of rotation of the medium.

9. An apparatus according to claim 8, in which the medium (2) is a cylinder for use in a printing process.

10. An apparatus according to claim 9, in which the cylinder is an anilox roller.

11. An apparatus according to claim 8, in which the laser is a continuous wave (CW) laser and the acousto-optic modulator (12) is arranged to deflect the beam between cell sites (C) at a speed very much greater than the speed of rotation of the medium.

12. An apparatus according to claim 8, in which the acousto-optic modulator (12) is arranged to deflect the beam to a cell site (C) other than the sites immediately preceding and following the one cell site in the direction of rotation of the medium.

13. An apparatus according to claim 8, in which the acousto-optic modulator (12) includes a plurality of transducers mounted on one face of the modulator and arranged to generate a stepped acoustic wavefront at an angle to an incoming optical beam. PG,15

14. An apparatus according to claim 8, in which the acousto-optic cell (12) is arranged to split the laser beam to engrave a plurality of sites on the medium simultaneously.

15. An apparatus according to claim 14, in which the acousto-optic cell (12) includes means for applying two RF exciting frequencies simultaneously.

16. A method of preparing an anilox roller for use in a printing process comprising supporting the roller for rotation about an axis and directing a laser beam onto the surface of the medium from a head mounted for movement parallel to the axis, characterised by passing the beam through an acousto-optic modulato and thereby deflecting the beam substantially in the direction of rotation of the medium.

17. A method of preparing a medium (2) for use in a printing process comprising supporting the medium for rotation about an axis and directing a laser beam onto the surface of the medium from a head mounted for movement parallel to the axis, the beam engraving or exposing a series of cell sites (C) around the medium, characterised by deflecting the beam in the direction of rotation of the medium so as to track a cell site (C) while the cell site is engraved or exposed, and subsequently deflecting the beam between cell sites (C) at a speed very much greater than the speed of rotation of the medium.