Method for determining a distortion angle in a textile material and an apparatus for use therein

• US 5,416,593 A
• Filed: 03/26/1992
• Issued: 05/16/1995
• Est. Priority Date: 03/27/1991
• Status: Expired due to Term

• Current Assignee: Mahlo GmbH +Company KG
• Original Assignee: Mahlo GmbH +Company KG
• Inventors: Vercruysse, Michel
• Primary Examiner(s): Willis, Davis L.
• Assistant Examiner(s): Keese, II, LaCharles P.
• Application Number:
  US07/857,958
• Time in Patent Office: 1,146 Days
• Field of Search: 356/429, 356/430, 356/238, 356/237, 250/571
• US Class Current: 356/429
• CPC Class Codes: D06H 3/125 Detecting errors in the position of weft threads
• CPC Class Codes: G01B 11/26 for measuring angles or tapers; for testing the alignment of axes

Abstract

To order to determine a distortion angle in a textile material fed in a specific feeding direction, the textile material is monitored by means of a first detection means, the output signal of which depends on an angular position of said means with respect to the feeding direction and to the distortion angle. This first output signal is filtered so that signal components that are at least statistically independent of the distortion angle are filtered out. The filtering means used comprise a band-pass filter which is adjustable with respect to its center band-pass frequency, its bandwidth and/or the shape of its filter-curve shape by means of a second output signal from a second detection means. The second output signal is dependent on the frequency characteristic of those signal components in the first output signal that are at least statistically dependent on the distortion angle. In this way the band-pass curve of the filtering means can be adjusted to the distortion-angle-dependent signal components, so that the distortion angle can be ascertained with greater accuracy than hitherto.

Claims

1. A method of determining a distortion angle in a textile material comprising the steps of:

feeding the material in a specific direction;

providing a first detection means capable of generating a first output signal dependent on an angular position of the first detection means with respect to said specific feeding direction of the material and to the distortion angle;

monitoring the material with said first detection means to provide said first output signal;

providing a filtering means for the first output signal, which filtering means comprises a band-pass filter defining a band-pass curve which is adjustable with respect to at least one of its center bandpass frequency, its bandwidth, and its filter-curve shape;

filtering the first output signal using said filtering means so that components of said first output signal which are at least statistically independent of the distortion angle are filtered out of said output signal;

providing a second detection means capable of generating a second output signal dependent on the frequency characteristic of signal components in said first output signal that are at least statistically dependent on the distortion angle;

inputting said second output signal to said filtering means so that said band-pass curve can be adjusted with respect to said distortion-angle-dependent signal components; and

using an output signal from the filtering means to determine said distortion angle.

2. A method as claimed in claim 1, wherein said second output signal comprises the highest-frequency distortion-angle-dependent signal components.

3. A method as claimed in claim 1, wherein said second output signal comprises a signal component below the highest-frequency distortion-angle-dependent signal components and wherein a signal corresponding to a predetermined angular quantity is subtracted from the second output signal.

4. A method as claimed in claim 1, wherein the first output signal is split into its spectral components and an identification signal is derived therefrom, the identification signal being input to said second detection means in order to identify the distortion-angle-dependent signal components.

5. A method as claimed in claim 4, wherein reference criteria are provided on the basis of cataloged fabric data to serve as said identification signal.

6. A method as claimed in claim 5, wherein a momentarily available distortion angle is entered by an operator and assigned to one of the momentarily available first and second output signals or their spectra in a learning process and said reference criteria are derived from said learning process.

7. A method as claimed in claim 6, wherein said reference criteria established in the learning process are stored under a fabric-specific label for later evaluation processes.

8. A method as claimed in claim 4, wherein the variation of the spectral components in at least one of said first and said second output signals is determined and spectral components which lie below a predetermined threshold are identified as distortion-angle-dependent.

9. A method as claimed in claim 8, wherein said threshold has been predetermined relative to background noise.

10. A method as claimed in claim 2, comprising the additional step of making a thread count and wherein the highest distortion-angle-dependent signal frequency in the first output signal is derived from said thread count.

11. A method as claimed in claim 2, wherein an autocorrelation function is constructed for the first output signal and the period of the highest-frequency distortion-angle-dependent signal component is derived from the position of the autocorrelation maximum.

12. A method as claimed in claim 1, wherein a frequency spectrum is derived from said first output signal for various positions of said first detection means with respect to said specific feeding direction and is stored as a function of the angle, and wherein for each spectrum the positions of the maximal spectral amplitudes are determined.

13. A method as claimed in claim 1, comprising the additional step of measuring a feeding velocity of the textile material and wherein the band-pass curve of the band-pass filter is adjusted, according to said measured feeding velocity,

14. An apparatus for use in the determination of a distortion angle in a textile material being fed in a specific direction, comprising:

a first detection means capable of producing a first output signal dependent on an angular position of said first detection means with respect to said specific feeding direction and to the distortion angle;

a filtering means comprising a band-pass filter defining a band-pass curve which is adjustable with respect to at least one of its center band-pass frequency, its bandwidth, and its filter-curve shape, said filtering means being capable of filtering out of said first output signal components that are at least statistically independent of the distortion angle; and

a second detection means capable of producing a second output signal dependent on the frequency characteristic of signal components in said first output signal that are at least statistically dependent on the distortion angle and of sending said second output signal to said filtering means so that said band-pass curve can be adjusted with respect to said distortion-angle-dependent signal components.

15. An apparatus as claimed in claim 14, wherein said second detection means uses the highest-frequency distortion-angle-dependent signal components to produce said second output signal.

16. An apparatus as claimed in claim 14, wherein said second detection means uses a signal component below the highest-frequency distortion-angle-dependent signal component to produce said second output signal, and an input means is provided for said second detection means, which can subtract a signal corresponding to a predetermined angular quantity from said second output signal.

17. An apparatus as claimed in claim 14, wherein said second detection means comprises a signal-identification means which can operate to split said first output signal into its spectral components and to generate an identification signal so that distortion-angle-dependent signal components of said first output signal can be identified.

18. An apparatus as claimed in claim 17, wherein said signal-identification means comprises a keyboard through which reference criteria can be entered into the apparatus as said identification signal.

19. An apparatus as claimed in claim 18, wherein a momentarily available distortion angle can be entered through the keyboard and be assigned to one of momentarily available first and second output signals in a learning process and said reference criteria derived from said learning process.

20. An apparatus as claimed in claim 18, wherein a memory is provided for the readable storage of said reference criteria, which are stored under a fabric-specific label.

21. An apparatus as claimed in claim 17, wherein said signal-identification means comprises a computer which can determine the spectral components in at least one of said first and said second output signals, identify those spectral components which are distortion-angle-dependent, and thereby generate said identification signal when said spectral components fall below a predetermined threshold.

22. An apparatus as claimed in claim 14, wherein said second detection means comprises a thread counter.

23. An apparatus as claimed in claim 14, wherein said second detection means comprises a collator to which at least one of said first and said second output signals is sent and which can produce a frequency signal for use in the identification of said distortion-angle-dependent signal components.

24. An apparatus as claimed in claim 14, wherein said second detection means comprises:

a spectral analyzer to which is input said first output signal and the angular position of said first detection means with respect to said specific feeding direction;

a memory in which spectra of said first output signal produced by said analyzer are stored separately from one another for various said angular positions; and

calculating means for finding amplitude maxima in said stored spectra.

25. An apparatus as claimed in claim 14, wherein said second detection means further includes means for measuring the feeding velocity of the textile material and for generating a velocity signal for use in the adjustment of the band-pass curve of said band-pass filter.