Power inverter apparatus for coping with an abrupt change in phase of input voltage

• US 5,416,686 A
• Filed: 03/29/1994
• Issued: 05/16/1995
• Est. Priority Date: 04/02/1993
• Status: Expired due to Term

• Current Assignee: Toshiba Mitsubishi-Electric Industrial Systems Corporation (Toshiba Corporation)
• Original Assignee: Mitsubishi Denki Kabushiki Kaisha (Mitsubishi Electric Corporation)
• Inventors: Azuma, Satoshi, Sanada, Kazunori
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US08/219,274
• Time in Patent Office: 413 Days
• Field of Search: 363/34, 363/36, 363/37, 363/40, 363/41, 363/44, 363/46, 363/52, 363/55, 363/78, 363/84, 363/95, 363/124, 363/125, 363/131, 363/135
• US Class Current: 363/37
• CPC Class Codes: H02M 5/458 using semiconductor devices only
• CPC Class Codes: H02M 5/4585 having a rectifier with controlled elements

Abstract

The present invention provides a power inverting apparatus capable of coping with an abrupt change in phase of input voltage within a certain range and operating in a stable manner continuously. According to a first aspect of the present invention, a power inverting apparatus comprises a converter unit for changing ac voltage supplied by an ac voltage source into dc voltage, an inverter unit for changing dc voltage supplied by converter unit into ac voltage, and an input voltage control unit that when the polarity of ac voltage supplied by the ac voltage source inconsistent with the one of ac voltage supplied by the inverter unit, cuts off ac voltage to be supplied to the converter unit.

Claims

1. A power inverting apparatus, comprising:

a converter means for changing a first ac voltage into dc voltage;

an inverter means for changing dc voltage provided by said converter means into a second ac voltage; and

an input voltage control means for receiving a third ac voltage from an ac voltage source and for generating the first ac voltage, the first ac voltage being clamped at zero volts when the polarity of the third ac voltage supplied by said ac voltage source is inconsistent with the polarity of the second ac voltage provided by said inverter means.

5. A power inverting apparatus according to claim 1, further comprising a reactor connected between said input voltage control means and said converter means.

24. A power inverting apparatus according to claim 1, wherein said input voltage control means, said converter means, and said inverter means include:

a converter consisting of seventh and eighth switching circuits connected in series with each other and having a junction between said seventh and eighth switching circuits connected to one terminal of said ac voltage source;

a smoothing capacitor connected in parallel with said converter;

a selector being connected in parallel with said converter, consisting of third and fourth switching circuits connected in series with each other, and having a junction between said third and fourth switching circuits connected to the other terminal of said ac voltage source;

an inverter being connected in parallel with said converter, and consisting of fifth and sixth switching circuits connected in series with each other; and

a switching control circuit For turning on or off said third to eighth switching circuits according to given timing.

25. A power inverting apparatus according to claim 24, wherein each of said seventh and eighth switching circuits includes unidirectional switching elements.

26. A power inverting apparatus according to claim 24, wherein each of said seventh and eighth switching circuits is formed with a bidirectional switching circuit.

27. A power inverting apparatus according to claim 24, wherein each of said seventh and eighth switching circuits includes a unidirectional switching element and a diode connected in parallel with each other but in the opposite directions.

2. A power inverting apparatus for use with an ac voltage source, said power inverting apparatus comprising:

a converter having first and second switching circuits connected in series with each other and having a junction between the first and second switching circuits, and an output voltage;

an input voltage switching circuit having an output connected to said converter at the junction between the first and second switching circuits and having an input adapted to be connected to the ac voltage source;

a selector connected in parallel with said converter, said selector having third and fourth switching circuits connected in series with each other and having a junction between the third and fourth switching circuits, the junction being adapted to be connected to the ac voltage source;

an inverter connected in parallel with said converter, said inverter having fifth and sixth switching circuits connected in series with each other and said inverter having an output voltage; and

a switching control circuit for turning on or off said input voltage switching circuit and said first to sixth switching circuits on the basis of an ac voltage supplied by the ac voltage source and the inverter output voltage according to a given timing.

3. A power inverting apparatus according to claim 2, wherein said input voltage switching circuit includes a pair of unidirectional switching elements connected in parallel with each other and in opposite directions.

4. A power inverting apparatus according to claim 2, wherein each of said first to sixth switching circuits includes a unidirectional switching element and a diode connected in parallel with each other and in opposite directions.

6. A power inverting apparatus according to claim 2, further comprising:

a current detecting means for detecting an input current flowing from the ac voltage source into said converter;

an error recognizing means for recognizing occurrence of an error when an input current detected by said current detecting means exceeds a given value; and

an error control means for stopping said switching control circuit to turn off said input voltage switching circuit and said first to sixth switching circuits when said error recognizing means recognizes occurrence of an error.

7. A power inverting apparatus according to claim 6, wherein after said switching control circuit is stopped, when an input current detected by said current detecting means becomes zero, said error control means re-actuates said switching control circuit.

8. A power inverting apparatus according to claim 6, further comprising a voltage detecting means for detecting a voltage across said input voltage switching circuit, wherein:

after said switching control circuit is stopped, when said voltage detecting means detects that voltage has been developed across said input voltage circuit, said error control means re-actuates said switching control circuit.

9. A power inverting apparatus according to claim 2, further comprising:

a current detecting means for detecting an input current flowing from the ac voltage source into said converter;

an error recognizing means for recognizing occurrence of an error when an input current detected by said current detecting means exceeds a given value; and

an error control means for

     1) turning off said bidirectional switching circuit,

     2) allowing the fifth and sixth switching circuits to perform switching according to a switching pattern to prevent an input current detected by said current detecting means from growing so that an output voltage of said inverter will be zero, and

     3) turning off said first and second switching circuits to suspend said converter, when said error recognizing means recognizes occurrence of an error and for actuating said switching control circuit normally when said current detecting means detects a zero input current.

10. A power inverting apparatus according to claim 2, further comprising:

a voltage detecting means for detecting the ac voltage supplied by said ac voltage source;

a polarity detecting means for detecting the polarities of the ac voltage supplied by the ac voltage source and of the output voltage of said inverter; and

an error control means for controlling said switching control circuit so that said converter and said inverter will be suspended when the polarities detected by said polarity detecting means are mutually inconsistent.

11. A power inverting apparatus according to claim 10, wherein said error control means controls said switching control circuit so that after said converter and said inverter are suspended, when a given period of time elapses, said converter and said inverter will be restarted.

12. A power inverting apparatus according to claim 10, further comprising a current detecting means for detecting an input current flowing from said ac voltage source into said converter, wherein said error control means controls said switching control circuit so that after said converter and said inverter are suspended, when a zero input current is detected by said current detecting means, said converter and said inverter will be restarted.

13. A power inverting apparatus according to claim 2, further comprising:

a voltage detecting means for detecting the ac voltage supplied by said ac voltage source;

a current detecting means for detecting an input current flowing from said ac voltage source into said converter;

a polarity detecting means for detecting the polarities of the ac voltage supplied by the ac voltage source and of the output voltage of said inverter; and

an error control means for controlling said switching control circuit so that when the polarities detected by said polarity detecting means are mutually inconsistent around the time instant when the polarity of the output voltage of said inverter detected by said polarity detecting means is reversed, said converter and said inverter will be suspended, and so that when it is detected that an output current detected by said current detecting means is zero, said converter and said inverter will be restarted.

14. A power inverting apparatus according to claim 2 further comprising:

a voltage detecting means for detecting the ac voltage supplied by said ac voltage source;

a current detecting means for detecting an input current flowing from the ac voltage source into said converter;

a voltage difference detecting means for detecting a difference between the voltage detected by said voltage detecting means and the inverter output voltage; and

an error control means for controlling said switching control circuit so that when a voltage difference detected by said voltage difference detecting means is larger than the output voltage of said converter, said converter and said inverter will be suspended, and when it is detected that an input current detected by said current detecting means is zero, said converter and said inverter will be restarted.

15. A power inverting apparatus according to claim 2 further comprising:

a voltage detecting means for detecting the ac voltage supplied at the ac voltage source;

a current detecting means for detecting an input current flowing from the ac voltage source into said converter;

a voltage difference detecting means for detecting a difference between the voltage detected by said voltage detecting means and the inverter output voltage;

a polarity detecting means for detecting the polarities of the voltage supplied by the ac voltage source and of input current flowing from said ac voltage source into said converter; and

an error control means for controlling said switching control circuit so that when a voltage difference detected by said voltage difference detecting means is larger than the output voltage of said converter, if the polarity of the voltage supplied by said ac voltage source is consistent with the one of input current flowing from the ac voltage source to said converter, said converter and said inverter will be suspended, and so that when it is detected that an input current detected by said current detecting means is zero, said converter and said inverter will be restarted.

16. A power inverting apparatus according to claim 2, further comprising:

a voltage detecting means for detecting the ac voltage supplied by the ac voltage source;

a current detecting means for detecting an input current flowing from the ac voltage source into said converter;

a voltage difference detecting means for detecting a difference between a voltage detected by said voltage detecting means and the inverter output voltage;

a polarity detecting means for detecting the polarities of voltage supplied by said ac voltage source and of input current flowing from said ac voltage source into said converter; and

an error control means for controlling said switching control circuit so that when a voltage difference detected by said voltage difference detecting means is larger than a converter voltage command generated by said converter voltage command generator, if the polarity of voltage supplied by said ac voltage source, which is detected by said polarity detecting means, is consistent with the one of input current flowing from said ac voltage source into said converter, and if an input current flowing into said converter exceeds a given value, said converter and said inverter will be suspended, and so that when it is detected that an input current detected by said current detecting means is zero, said converter and said inverter will be restarted.

17. A power inverting apparatus according to claim 2, further comprising:

an input current command generator for outputting a command representing an input current flowing from the ac voltage source into said converter;

a current detecting means for detecting an input current flowing from the ac voltage source into said converter;

a current difference detecting means for detecting a difference between an input current detected by said current detecting means and an input current command generated by said input current command generator; and

an error control means for controlling said switching control circuit so that when a current difference detected by said current difference detecting means exceeds a given value, said converter and said inverter will be suspended, and so that when it is detected that an input current detected by said current detecting means is zero, said converter and said inverter will be restarted.

18. A power inverting apparatus according to claim 2, further comprising:

a voltage detecting means for detecting a voltage supplied by the ac voltage source;

a current detecting means for detecting an input current flowing from the ac voltage source into said converter;

an inverter voltage command generator for generating an inverter voltage command;

a phase difference detecting means for detecting a phase difference between a voltage detected by said voltage detecting means and the inverter voltage command generated by said inverter voltage command generator; and

an error control means for controlling said switching control circuit so that when a phase difference detected by said phase difference detecting means exceeds a given value, said converter and said inverter will be suspended, and so that when it is detected that an input current detected by said current detecting means is zero, said converter and said inverter will be restarted.

19. A power inverting apparatus according to claim 2, further comprising:

an input current command generator for outputting a command representing an input current flowing from the ac voltage source into said converter; and

a control means for setting an input current command provided by said input current command generator to zero when the logical states of said input voltage switching circuit are changed.

20. A power inverting apparatus according to claim 2 further comprising:

a voltage detecting means for detecting the voltage supplied by the ac voltage source;

an input current command generator for outputting a command representing an input current flowing from the ac voltage source into said converter;

an inverter voltage command generator for generating an inverter voltage command;

a converter voltage command generator for generating a converter voltage command;

a voltage difference detecting means for detecting a difference between the voltage detected by said voltage detecting means and the inverter voltage command generated by said inverter voltage command generator; and

an error control means for setting the input current command to zero when an absolute value of a voltage difference detected by said voltage difference detecting means is smaller by a given value than the converter voltage command generated by said converter voltage command generator.

21. A power inverting apparatus according to claim 2 further comprising:

a chopper connected in parallel with said smoothing capacitor;

a voltage detecting means for detecting a voltage supplied by the ac voltage source;

an input current command generator for outputting a command representing an input current flowing from the ac voltage source into said converter;

means for generating an inverter voltage command;

means for generating a converter voltage command;

a smoothing capacitor connected in series with said converter;

a voltage difference detecting means for detecting a difference between a voltage detected by said voltage detecting means and the inverter voltage command; and

an error control means for boosting voltage across said smoothing capacitor when an absolute value of a voltage difference detected by said voltage difference detecting means is smaller by a given value than a converter voltage command generated by said converter voltage command generator.

22. A power inverting apparatus according to claim 2, further comprising;

a voltage detecting means for detecting a voltage supplied by the ac voltage source;

means for generating an inverter voltage command;

means for generating a converter voltage command;

a voltage difference detecting means for detecting a difference between the voltage detected by said voltage detecting means and the inverter voltage command; and

an error control means for boosting the converter voltage command when an absolute value of the voltage difference detected by said voltage difference detecting means is smaller by a given value than a converter voltage command.

23. A power inverting apparatus according to claim 22, further comprising an output terminal of said power inverting apparatus connected to said inverter, a first switch means connected between said inverter and said output terminal, and a second switch means connected between a junction between the ac voltage source and said input voltage switching circuit, and said output terminal, wherein when an absolute value of the voltage difference detected by said voltage difference detecting means is smaller by a given value than the converter voltage command generated by said converter voltage command generator, said error control means stops said inverter, turns off and on said first and second switch means, respectively, in order to bypass said output terminal to the ac voltage source, allows said converter to boost a dc voltage at said smoothing capacitor, then actuates said inverter, and turns on and off said first and second switch means, respectively, in order to release the bypassing.

28. A power inverting apparatus, comprising:

a converter means for changing ac voltage supplied by an ac voltage source into dc voltage;

an inverter means for changing dc voltage provided by said converter means into ac voltage;

a converter voltage command generator for generating a converter voltage command;

an inverter voltage command generator for generating an inverter voltage command;

a carrier generator for generating first and second carriers that are 180°

out of phase mutually; and

a control means for controlling said converter means and said inverter means so as to control pulse-width modulation of said converter according to the converter voltage command and the first carrier and to control pulse-width modulation of said inverter according to the inverter voltage command and a second carrier.

29. A power inverting apparatus according to claim 28, wherein said converter means and said inverter means include:

a converter consisting of first and second switching circuits connected in series with each other, and having a junction between said first and second switching circuits connected to one terminal of said ac voltage source;

a smoothing capacitor connected in parallel with said converter;

a selector being connected in parallel with said converter, consisting of third and fourth switching circuits connected in series with each other, and having a junction between said third and fourth switching circuits connected to the other terminal of said ac voltage source; and

an inverter being connected in parallel with said converter, and consisting of fifth and sixth switching circuits connected in series with each other.

30. A power inverting apparatus according to claim 29, wherein:

said carrier generator generates a carrier state signal that is reversed in polarity at a time instant when said first and second carriers have a crossing;

said control means includes;

a first comparator for comparing the converter voltage command with the first carrier and then outputting a Converter Compared signal;

a second comparator for comparing the inverter voltage command with the second carrier and the outputting an Inverter Compared signal;

a first zero crossing detector for outputting a converter polarity signal that is reversed n polarity at a time instant when the converter voltage command has a zero crossing;

a second zero crossing detector for outputting an inverter polarity signal that is reversed in polarity at a time instant when the inverter voltage command has a zero crossing;

a first exclusive-OR circuit for outputting a converter PWM signal according to the Converter Compared signal and the converter polarity signal;

a second exclusive-OR circuit for outputting an inverter PWM signal according to the inverter Compared signal and the inverter polarity signal;

an AND circuit for calculating the AND of the converter PWM signal and the carrier state signal and then outputting a Converter Operable signal indicating that said converter is operable;

a third exclusive-OR circuit for outputting a Polarity Consistent/Inconsistent signal indicating that the polarities or the converter polarity signal and of the inverter polarity signal are mutually consistent or inconsistent by analyzing the converter polarity signal and inverter polarity signal;

an OR circuit for calculating the OR of the inverter PWM signal and the carrier state signal, and then outputting an Inverter Operable signal indicating that said inverter is operable;

a first selector for outputting switching signals to said first and second switching circuits by allocating the converter PWM signal and the carrier state signal according to the polarity of the Polarity Consistent/Inconsistent signal;

a second selector for outputting switching signals to said third and fourth switching circuits by allocating the carrier state signal and the inverter polarity signal according to the Polarity Consistent/Inconsistent signal; and

a third selector for outputting switching signals to said fifth and sixth switching circuits by allocating the inverter PWM signal and the inverter Operable signal according to the polarity of the Polarity consistent/Inconsistent signal.

31. A power inverting apparatus according to claim 29, wherein said control means includes:

a first comparator for comparing the converter voltage command with the first carrier and then outputting a Converter Compared signal;

a second comparator for comparing the inverter voltage command with the second carrier and then outputting an Inverter Compared signal;

a first zero crossing detector for outputting a converter polarity signal that is reversed in polarity at a time instant when the converter voltage command has a zero crossing;

a second zero crossing, detector for outputting an inverter polarity signal that is reversed in polarity at a time instant when the inverter voltage command has a zero crossing;

a first exclusive -OR circuit for outputting a converter PWM signal according to the Converter Compared signal and the converter polarity signal;

a second exclusive-OR circuit for outputting an inverter PWM signal according to the Inverter Compared signal and the inverter polarity signal;

a reversing circuit for reversing the inverter PWM signal to output an inverter PWM reverse signal;

an AND circuit for calculating the AND of the converter PWM signal and the inverter PWM reverse signal, and then outputting a Converter Operable signal indicating that said converter is operable;

a third exclusive-OR circuit for outputting a Polarity Consistent/Inconsistent signal indicating that the polarities of the converter polarity signal and the inverter polarity signal are mutually consistent or inconsistent by analyzing the converter polarity signal and inverter polarity signal;

a first selector for outputting switching signals to said first and second switching circuits by allocating the converter PWM signal and the carrier state signal according to the polarity of the Polarity Consistent/Inconsistent signal;

a second selector for outputting switching signals to said third and fourth switching circuits by allocating the carrier state signal and the inverter polarity signal according to the polarity of the Polarity Consistent/Inconsistent signal; and

a third selector for outputting switching signals to said fifth and sixth switching circuits by allocating the inverter PWM signal and the Inverter Operable signal according to the polarity of the Polarity consistent/Inconsistent signal.

32. A power inverting apparatus, comprising:

a converter including a first switch made by connecting a pair of switching circuits in series with each other and having a middle point of said first switch connected to one terminal of an ac voltage source;

a smoothing capacitor connected in parallel with said converter;

a selector connected in parallel with said converter, including a second switch made by connecting a pair of switching circuits in series with each other, and having a middle point of said second switch connected to the other terminal of the ac voltage source;

an inverter connected in parallel with said converter, and including a third switch made by connecting a pair of switching circuits in series with each other;

a converter voltage command generator for generating a converter voltage command;

an inverter voltage command generator for generating an inverter voltage command; and

a control means for representing combinations of logical states of said first to third switches in the form of voltage vectors, for converting the converter voltage command and the inverter voltage command into voltage vector commands, for calculating a required combination of logical states and a valid time interval of the combination according to the voltage vector commands, and for generating switching signals for said switching circuits in said first to third switches.

33. A power inverting apparatus according to claim 32, wherein said switching control means includes:

a memory means for storing combinations of logical states of said first to third switches in association with voltage vectors each having orthogonal components of a quotient defined as an output voltage of said converter divided by a voltage at said smoothing capacitor and a quotient defined as an output voltage of said inverter divided by a voltage at said smoothing capacitor, storing a plurality of domains each defined by linking apices of adjoining voltage vectors, and also storing a plurality of voltage vectors in association with the domains;

a converting means for converting a converter voltage command and an inverter voltage command into voltage vector commands;

a reading means for identifying a domain designated with voltage vector commands at intervals of a unit processing time interval and then reading a plurality of voltage vectors associated with the domain;

an arithmetic logic means for calculating a valid time interval or an allocation of a unit processing time interval for logical states of said switches associated with each of the plurality of voltage vectors read by said reading means by computing voltage vector commands; and

a switching signal generating means for generating switching signals for switching circuits constituting each switch according to information of a valid time interval or an allocation for logical states calculated by said arithmetic logic means.

34. A power inverting apparatus according to claim 32, wherein said switching control means includes:

an arithmetic logic means for representing logical states of said first to third switches in the form of a three-dimensional state vector having first and second elements and calculating an exclusive-OR of the elements of a state vector representing logical states associated with a voltage vector provided previously and those of a state vector representing logical states associated with a voltage vector not provided during a unit processing time interval;

an adding means for adding up the three exclusive-ORed elements for each voltage vector not provided; and

a selecting means for selecting a voltage vector, which minimizes the result of the addition, as a voltage vector to be provided next.

35. A power inverting apparatus according to claim 32, wherein said switching control means includes:

an arithmetic logic means for representing logical states of said first to third switches in the form of a three-dimensional state vector having first and second elements and calculating an exclusive-OR of the elements of a state vector representing logical states associated with a voltage vector provided previously and those of a state vector representing logical states associated with a voltage vector not provided during a unit processing time interval;

an adding means for multiplying an exclusive-ORed element by a factor that is different among three elements, and then adding up three exclusive-ORed elements for each voltage vector not provided; and

a selecting means for selecting a voltage vector, which maximizes the result of the addition, as a voltage vector to be provided next.