Leaving air temperature control of heating system

• US 5,417,368 A
• Filed: 03/04/1994
• Issued: 05/23/1995
• Est. Priority Date: 03/04/1994
• Status: Expired due to Term

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Jeffery, Harold L., Hickenlooper, Harrison T. III
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US08/206,312
• Time in Patent Office: 445 Days
• Field of Search: 237/2 B, 236/49.3, 62/175, 165/22, 165/29
• US Class Current: 237/2.00B
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/74 for controlling air flow rate or air velocity
• CPC Class Codes: F24F 11/76 by means responsive to temperature, e.g. bimetal springs
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: G05D 23/1934 each space being provided with one sensor acting on one or more control means
• CPC Class Codes: G05D 23/20 with sensing elements having variation of electric or magnetic properties with change of temperature G05D23/13 takes precedence

Abstract

The temperature of the air leaving a heating coil is monitored for rising above a first threshold temperature value. An offset value is calculated for use in the positioning of each damper associated with a zone that is to be heated by air leaving the heating coil when the temperature of the air leaving the heating coil rises above the first threshold value. The offset value for each damper position is maintained until the temperature of the air leaving the heating coil drops below a second threshold temperature lower than the first threshold temperature. Any additional heating sources which also heat the air flowing over the heating coil are turned off immediately if the temperature of the air leaving the cooling coil rises above a third threshold value that is higher than the first threshold value.

Claims

1. A process for controlling the positioning of dampers within a variable air volume system in response to a sensing of the temperature of the air being supplied to the dampers, said process comprising the steps of:

sensing the current temperature of the air downstream of a heating element which heats the air being supplied to the dampers;

comparing the sensed current temperature of the air to a first threshold temperature value;

comparing the sensed current temperature with a previously sensed temperature of the air when the sensed current temperature is greater than the first threshold temperature value;

calculating an offset value that is to be used in adjusting the position of each damper when the sensed current temperature is greater than the previously sensed temperature of the air; and

adjusting the position to be commanded of each damper using the calculated offset value.

2. The process of claim 1 further comprising the step of:

repeating said steps of sensing current temperature, comparing the sensed temperature with a first threshold temperature value and comparing the sensed current temperature with a previously sensed temperature before proceeding to said step of calculating an offset value.

3. The process of claim 2 further comprising the steps of:

storing the sensed current temperature as the previously sensed temperature after said step of comparing the sensed current temperature with a previously sensed temperature whereby the previously sensed temperature is the immediately previous sensed current temperature when said step of comparing the sensed current temperature with a previously sensed temperature is repeated.

4. The process of claim 3 further comprising the steps of:

repeating after said step of adjusting the position of each damper, said steps of sensing the current temperature of the air downstream of the heating element, comparing the sensed current temperature of the air to a first threshold temperature value; and

comparing the sensed current temperature with the previously sensed temperature when the sensed temperature is above a previously sensed temperature;

incrementing the previously calculated offset value when the sensed temperature is below the previously sensed temperature; and

checking whether the incremented offset value exceeds the maximum allowable offset value before proceeding to said step of adjusting the position to be commanded of each damper.

5. The process of claim 1 further comprising the steps of:

comparing the sensed current temperature with a second threshold temperature value which is less than the first threshold temperature value; and

clearing the calculated offset value when the sensed current temperature is less than the second threshold temperature value.

6. The process of claim 1 wherein the variable air volume system includes at least two sources of heating and wherein said process includes the further step of:

checking whether the two sources of heating are on after said step of comparing the sensed temperature with a previously sensed temperature; and

reducing the number of heating sources if at least two sources of heating are on; and

repeating said steps of sensing current temperature, comparing the sensed temperature with a first threshold value and comparing the sensed current temperature with a previously sensed temperature before proceeding to said step of calculating an offset value.

7. The process of claim 6 further comprising the steps of:

comparing the sensed current temperature with a second threshold temperature which is greater than the first threshold temperature;

turning off all sources of heating if the sensed current temperature is greater than the second threshold temperature.

8. The process of claim 7 further comprising the steps of:

comparing the sensed current temperature with a third threshold temperature value which is less than the first threshold temperature value; and

clearing the calculated offset value when the sensed current temperature drops below the third threshold temperature value.

9. The process of claim 8 further comprising the step of:

allowing the heating sources to be turned on again when the sensed current temperature drops below the third threshold temperature value.

10. The process of claim 1 wherein said step of adjusting the position to be commanded of each damper comprises the steps of:

sensing the temperature of each space to be heated by the air flowing through a damper associated with the space;

comparing the sensed temperature of each space with a set point temperature for the space; and

setting the commanded position of the damper associated with each space equal to the calculated offset value when the sensed temperature is greater than the set point temperature for the space.

11. The process of claim 10 wherein said step of adjusting the position to be commanded of each damper further comprises the step of:

calculating a damper position value based on the difference between the sensed temperature of a space and the set point temperature of the space when the sensed temperature is less than the set point temperature for the space; and

setting the commanded position of the damper associated with the space equal to the calculated damper position plus the offset value when the sensed temperature of the space is less than the set point temperature for the space.

12. A system for controlling the positioning of dampers within a variable air volume system having a heating element for heating the air being supplied to the dampers, said system comprising:

a plurality of motors, each motor associated with a respective damper;

drive circuitry associated with each motor for providing current to the drive motors so as to position the dampers;

a sensor located downstream of the heating element and upstream of the dampers so as to measure the temperature of the air leaving the heating element;

a processing unit connected through an interface to said sensor and furthermore being connected to said drive circuitry, said processor having a memory unit associated therewith;

said memory unit including a stored program executable by said processing unit, said stored program including an instruction for comparing a temperature sensed by said sensor with a first threshold temperature value, an instruction for comparing the sensed current temperature with a previously sensed temperature, an instruction for calculating an offset value that is to be used by said motor driver circuitry and said motors to adjust the position of each damper when the sensed temperature is greater than a previous temperature sensed by said sensor.

13. The system of claim 12 wherein said memory unit further includes:

an instruction for comparing the current temperature sensed by said sensor with a second threshold temperature value; and

an instruction for clearing the calculated offset value when the current temperature sensed by said sensor drops below the second threshold temperature value.

14. The system of claim 12 wherein said air is heated by at least two heating sources each having respective heat exchange element for heating the air and wherein said memory unit includes:

an instruction for checking whether two or more heating sources are on when said instruction for comparing sensed temperature with a previously sensed temperature indicates the sensed temperature is greater than the previously sensed temperature; and

an instruction for reducing the number of heating sources if at least two heating sources are on when the sensed temperature is less than the previously sensed temperature.

15. The system of claim 14 wherein said memory unit further includes:

an instruction for comparing the sensed temperature with a second threshold temperature which is less than the first threshold temperature; and

turning off all stages of heating sources if the current temperature sensed by said sensor is greater than the second threshold temperature.

16. The system of claim 14 wherein said memory unit further includes:

an instruction for comparing the sensed current temperature with a third threshold temperature which is less than the first threshold value; and

an instruction for clearing the calculated offset value when the current temperature sensed by said sensor is less the third threshold temperature value.