Thermal modeling of overcurrent trip during power loss

• US 5,418,677 A
• Filed: 01/19/1994
• Issued: 05/23/1995
• Est. Priority Date: 12/28/1990
• Status: Expired due to Term

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Engel, Joseph C.
• Primary Examiner(s): DEBOER, TODD
• Application Number:
  US08/183,642
• Time in Patent Office: 489 Days
• Field of Search: 361/31, 361/25, 361/97, 361/96, 361/93, 364/483, 364/481
• US Class Current: 361/25
• CPC Class Codes: G06J 1/00 Hybrid computing arrangements digitally-programmed analogue computers G06G7/06
• CPC Class Codes: H02H 6/005 using digital thermal images

Abstract

An electrical overcurrent circuit provides both digital based modeling and analog based modeling of the temperature of an electrical conductor to simulate the conductor temperature during all expected operating conditions including a condition when electrical power is unavailable to the electrical overcurrent circuitry. When electrical power is available to the circuitry, the conductor temperature is calculated from the sensed load currents to form the digital based model. During such a condition, the analog based model is forced to track the digital based model. Once the temperature of the electrical conductor exceeds its maximum safe operating temperature, the electrical overcurrent circuitry initiates a trip of the circuit breaker. Since the overcurrent circuitry is powered either by the sensed load currents or derived from the circuit breaker output, the circuit breaker trip will result in a loss of electrical power to the electrical overcurrent circuitry. This causes the digital based model to be reset to a cold conductor temperature value. However, the analog based model continues to operate to simulate the conductor temperature during this condition. When electrical power is restored to the circuit, for example, when the circuit breaker is closed, the digital model is initialized with the value from the analog model.

Claims

1. A circuit interrupting device comprising:

sensing means for sensing electric current to an electrical load served by said interrupting device, said electrical load including electrical conductors;

interrupting means interrupting current to said load in response to a trip signal; and

processing means comprising digital processing means responsive to said sensing means and operative when energized to generate a digital current/time value and generating said trip signal when said current/time value reaches a trip value, said digital processing means being de-energized and losing said digital current/time value when current is interrupted by said interrupting means, analog processing means maintaining an analog current/time value, means forcing said analog current/time value to track both increases and decreases in said digital current/time value when said digital processing means is energized, said analog processing means including means causing said analog current/time value to decay at a rate mimicking cooling of said load when said digital processing means is de-energized, and means initializing said digital current/time value to said analog current/time value when current to said load is reestablished and said digital processing means is again energized.

2. The circuit interrupting device of claim 1 wherein said analog processing means comprises a capacitor charged to a voltage representing said analog current/time value and a shunt resistor selected to bleed charge from said capacitor at said rate mimicking cooling of said load, and wherein said means forcing said analog current/time value to track said digital current/time value comprises means converting said analog current/time value to a digitized analog current/time value, means comparing said digitized analog current/tinge value to said digital current/time value and a digital port selectable as an input port with a high impedance and an output port selectively setable to a high state and a low state, and means setting said digital port as said input port when said digitized analog current/time value equals said digital current/time value, setting said digital port as said output port at said high state to increase voltage on said capacitor when said digitized analog current/time signal is less than said digital current/time value and setting said digital port as said output port at said low state to reduce voltage on said capacitor when said digitized analog current/time value exceeds said digital current/time value.

3. The circuit interrupting device of claim 1 wherein said digital processing means includes means generating said current/time value as a first function of time when said current is below an overcurrent pick-up value and as a second function of time when said current is at or above said overcurrent pick-up value, said current/time value reaching said trip value only when said current is above said overcurrent pick-up value.

4. The circuit interrupting device of claim 3 wherein said digital processing means generates said first function of time having a maximum current/time value which is a predetermined proportion of said trip value.

5. The circuit interrupting device of claim 4, wherein said digital processing means generates said first function of time with said predetermined proportion being about 2/3 of said trip value.

6. The current interrupting device of claim 5 wherein said digital processing means generates said second function of time as an I² t function where I is said current and t is time.

7. A circuit interrupting device comprising:

sensing means sensing electric current to an electrical load, said electrical load including electrical conductors;

interrupting means interrupting current to said electrical load in response to a trip signal; and

processing means including means responsive to said sensing means generating an overcurrent/time value when said current is above a pick-up value, means generating said trip signal when said overcurrent/time value reaches a trip value, and means initializing said overcurrent/time value to a predetermined proportion of said trip value in response to a predetermined time function of current below said pick-up value.

8. The current interrupting device of claim 7 wherein said predetermined time function used by said initializing means reduces said proportion of said trip value to which said overcurrent/time value is initialized by an amount representative of cooling of said load in the absence of current to said load.

9. The circuit interrupting device of claim 7 wherein said predetermined proportion of said trip value to which said initializing means initializes said overcurrent/time value has a maximum value of about 2/3 of said trip value.