Manually set ground fault circuit interrupter

• US 5,418,678 A
• Filed: 09/02/1993
• Issued: 05/23/1995
• Est. Priority Date: 09/02/1993
• Status: Expired due to Term

• Current Assignee: Hubbell, Inc.
• Original Assignee: Hubbell, Inc.
• Inventors: McDonald, Thomas M.
• Primary Examiner(s): DeBoer, Todd
• Application Number:
  US08/115,020
• Time in Patent Office: 628 Days
• Field of Search: 361/45, 361/42, 361/49, 361/114, 361/115, 361/87, 361/50, 361/46, 335/18, 335/19, 335/20, 335/26, 335/27
• US Class Current: 361/46
• CPC Class Codes: H01H 83/02 operated by earth fault currents H01H83/14 takes precedence
• CPC Class Codes: H01R 13/7135 with ground fault protector H01R13/7132 takes precedence
• CPC Class Codes: H02H 11/00 Emergency protective circuit arrangements for preventing the switching-on in case an undesired electric working condition might result
• CPC Class Codes: H02H 3/331 responsive to earthing of the neutral conductor H02H3/338 takes precedence
• CPC Class Codes: H02H 3/338 also responsive to wiring error, e.g. loss of neutral, break

Abstract

An improved ground fault circuit interrupter (GFCI) device requires manual setting following initial connection to an AC power source or termination of a power source interruption. The improved GFCI device utilizes a controlled switching device which is responsive to a load power signal for allowing the relay contact sets of the GFCI device to be closed only when power is being made available at the output or load terminals. The controlled switching device preferably comprises an opto-isolator or other type of switching device which provides isolation between the GFCI input and output terminals when the relay contact sets are open. The improved GFCI device may be incorporated into portable units, such as plug-in or line cord units, for use with unprotected AC receptacles.

Claims

1. A ground fault circuit interrupter requiring manual setting following connection to a power source or termination of a power source interruption, comprising:

first and second input terminals for connection to the line and neutral terminals, respectively, of an AC power source;

first and second output terminals for connection to the line and neutral terminals, respectively, of an AC load;

first and second conductive paths extending, respectively, between said first input terminal and said first output terminal and between said second input terminal and said second output terminal;

a relay comprising a relay coil and first and second relay contact sets, said first and second relay contact sets being connected in said first and second conductive paths, respectively, in order to selectively connect said input terminals to said output terminals when said contact sets are in a closed position and to selectively disconnect said input terminals from said output terminals when said contact sets are in an open position;

a relay coil circuit for selectively energizing said relay coil in response to a control signal in order to maintain the first and second relay contact sets in a closed position, and for selectively de-energizing the relay coil in response to the absence of said control signal in order to maintain the first and second relay contact sets in an open position;

a source for producing said control signal;

a current sensing circuit for producing a trip signal in response to an imbalance in the current flow through said first and second conductive paths that is indicative of a ground fault condition at an AC load connected to said first and second output terminal;

a load power sensing circuit coupled to at least one of said first and second output terminals for producing a load power signal when power is being made available at said first and second output terminals;

a trip circuit connected to said current sensing circuit, said load power sensing circuit and said relay coil circuit for opening and closing said relay contact sets, said trip circuit including an input for receiving said control signal, a controlled switching device responsive to said load power signal for applying said control signal to said relay coil circuit in order to maintain said relay contact sets in a closed position when power is being made available at said first and second output terminals and for removing said control signal from said relay coil circuit in order to open said relay contact sets when power is not being made available at said output terminals, a switching circuit responsive to said trip signal for removing said control signal from said relay coil circuit in order to open said relay contact sets in response to a ground fault condition, and a manual reset switch for restoring said control signal to said relay coil circuit and thereby closing said relay contact sets following termination of a ground fault condition, said manual reset switch also serving as a manual set switch for closing said relay contacts following connection of said ground fault circuit interrupter to an AC power source or following termination of an AC power source interruption.

2. A ground fault circuit interrupter as claimed in claim 1, wherein said controlled switching device provides electrical isolation between said input terminals and said output terminals when said relay contact sets are in an open position.

3. A ground fault circuit interrupter as claimed in claim 2, wherein said controlled switching device comprises an opto-isolator having input terminals connected to said load power sensing circuit and output terminals connected in said trip circuit.

4. A ground fault circuit interrupter as claimed in claim 3, wherein said load power sensing circuit further comprises a diode and a limiting resistor in series with the input terminals of said opto-isolator.

5. A ground fault circuit interrupter as claimed in claim 2, wherein said controlled switching device comprises a relay having a coil connected to said load power sensing circuit and contacts connected in said trip circuit.

6. A ground fault circuit interrupter as claimed in claim 2, wherein said controlled switching device comprises a thyristor having a gate terminal coupled to said load power sensing circuit and output terminals connected in said trip circuit.

7. A ground fault circuit interrupter as claimed in claim 6, wherein said load power sensing circuit includes a stepdown transformer having its primary side connected across said first and second output terminals and its secondary side coupled to the gate terminal of said thyristor.

8. A ground fault circuit interrupter as claimed in claim 6, wherein said thyristor comprises a triac.

9. A ground fault circuit interrupter as claimed in claim 1, wherein said source for producing said control signal is coupled to said input terminals in order to derive said control signal from said AC power source.

10. A ground fault circuit interrupter as claimed in claim 9, wherein said source for producing said control signal comprises a diode rectifier circuit.

11. A ground fault circuit interrupter as claimed in claim 1, wherein said manual reset switch comprises a momentary pushbutton switch.

12. A ground fault circuit interrupter as claimed in claim 1, wherein said manual reset switch is operative to bypass said controlled switching device in order to restore said control signal to said relay coil circuit and thereby close said relay contact sets.

13. A ground fault circuit interrupter as claimed in claim 12, wherein said controlled switching device includes a pair of output terminals, and wherein said manual reset switch is connected across the output terminals of said controlled switching device.

14. A ground fault circuit interrupter as claimed in claim 1, wherein said manual reset switch is operative to render said controlled switching device conductive in order to restore said control signal to said relay coil circuit and thereby close said relay contact sets.

15. A ground fault circuit interrupter as claimed in claim 14, wherein said controlled switching device includes a pair of input terminals connected to said load power sensing circuit, and wherein actuation of said manual reset switch causes the input terminals of said controlled switching device to be connected to an alternate signal source in order to render said controlled switching device conductive.

16. A ground fault circuit interrupter as claimed in claim 15, wherein said alternative signal source is coupled to said first and second AC input terminals in order to derive a signal from said AC power source for rendering said controlled switching device conductive.

17. A ground fault circuit interrupter as claimed in claim 16, wherein said controlled switching device comprises an opto-isolator, and wherein said alternate signal source comprises a diode and a limiting resistor in series with the input terminals of said opto-isolator.

18. A ground fault circuit interrupter as claimed in claim 1, wherein said relay coil circuit comprises a transistor switch for controlling the energization of said relay coil in response to the presence or absence of said control signal, and wherein said relay coil is coupled to said first and second conductive paths through said transistor switch so as to be energized by current drawn from said AC power source.

19. A ground fault circuit interrupter as claimed in claim 18, wherein said transistor switch comprises a metal-oxide-semiconductor field effect transistor (MOSFET).

20. A ground fault circuit interrupter as claimed in claim 1, wherein said switching circuit comprises a shunt circuit for shunting said control signal away from said relay coil circuit in order to open said relay contact sets in response to a ground fault condition.

21. A ground fault circuit interrupter as claimed in claim 20, wherein said shunt circuit includes a thyristor having a gate terminal coupled to said current sensing circuit for receiving said trip signal, and an output terminal connected to a common node between an output terminal of said controlled switching device and an input of said relay coil circuit.

22. A ground fault circuit interrupter as claimed in claim 21, wherein said thyristor comprises a silicon controlled rectifier (SCR).

23. A ground fault circuit interrupter as claimed in claim 1, wherein said load power sensing circuit is connected across said first and second output terminals in order to sense the voltage across said output terminals.

24. A ground fault circuit interrupter as claimed in claim 1, wherein said relay, said current sensing circuit, said load power sensing circuit and said trip circuit are enclosed in a portable housing for connection to an AC power receptacle.

25. A method for operating a ground fault circuit interrupter in order to require manual setting following connection to a power source or termination of a power source interruption, comprising the steps of:

making AC power from a power source available to a load through a circuit path, the continuity of said circuit path being maintained in response to the application of a control signal and interrupted in response to the removal of said control signal;

monitoring the power made available to the load;

in the absence of a ground fault condition, applying said control signal through a controlled switching device in order to maintain the continuity of said circuit path, said controlled switching device being rendered conductive when power is being made available to the load;

removing said control signal in response to a ground fault condition in order to interrupt said circuit path and remove power from the load;

rendering said controlled switching device nonconductive when no power is being made available to the load;

restoring said control signal by operating a manual switch; and

rendering said controlled switching device conductive in response to power being made available to said load.

26. A method for operating a ground fault circuit interrupter as claimed in claim 25, wherein the step of restoring said control signal includes the step of temporarily bypassing said controlled switching device using said manual switch.

27. A method for operating a ground fault circuit interrupter as claimed in claim 25, wherein the step of restoring said control signal includes the step of temporarily rendering said controlled switching device conductive using said manual switch.

28. A method for operating a ground fault circuit interrupter as claimed in claim 27, wherein the step of temporarily rendering said controlled switching device conductive comprises the step of coupling a control input of said controlled switching device to said power source by operating said manual switch.

29. A method for operating a ground fault circuit interrupter as claimed in claim 25, wherein the step of monitoring the power made available to the load includes the step of maintaining electrical isolation between the power source and the load when said circuit path is interrupted.

30. A method for operating a ground fault circuit interrupter as claimed in claim 25 further comprising the step of deriving said control signal from said power source.