Particle detection and analysis

• US 5,419,176 A
• Filed: 01/07/1994
• Issued: 05/30/1995
• Est. Priority Date: 05/21/1991
• Status: Expired due to Fees

• Current Assignee: Varco I/P Incorporated (NOV, Inc.)
• Original Assignee: Rig Technology Ltd (NOV, Inc.)
• Inventors: Walker, Malcolm J.
• Primary Examiner(s): Chilcot, Jr., Richard E.
• Assistant Examiner(s): Dougherty, Elizabeth L.
• Application Number:
  US08/142,382
• Time in Patent Office: 508 Days
• Field of Search: 73/12.05, 73/12.09, 73/12.11, 73/12.12, 73/579
• US Class Current: 73/12.11
• CPC Class Codes: G01N 15/10 Investigating individual particles
• CPC Class Codes: G01N 2291/02416 Solids in liquids
• CPC Class Codes: G01N 29/046 using the echo of particles imparting on a surface; using acoustic emission of particles investigating concentration of particle suspensions G01N15/06; devices for measuring flow of solids in suspension G01F1/74
• CPC Class Codes: G01N 3/30 by applying a single impulsive force, e.g. by falling weight
• CPC Class Codes: G06M 1/108 by electronic means
• CPC Class Codes: G06M 11/00 Counting of objects distributed at random, e.g. on a surface

Abstract

The invention provides a method of, and apparatus for detecting and analyzing moving particles using an impact responsive transducer which generates a detection signal having an amplitude related to force of particle impact. The transducer output signal is monitored and when it exceeds a given threshold, any local maximum values are noted. Those values are compared to determine which has the overall maximum amplitude. A final signal is then generated in order to provide a representation of the maximum value, and hence the momentum and time occurrence of a particle impact.

Claims

1. A method of detecting and analysing moving particles using a transducer which generates an electrical signal in response to a particle impact, having an amplitude which is related to the force of particle impact, the method comprising the steps of:

a. monitoring the instantaneous values of the transducer output signal;

b. detecting when the amplitude of the transducer output signal exceeds a given threshold and noting any local maximum values whilst the transducer output signal exceeds the said threshold;

c. determining which of a plurality of local maximum values has the overall maximum amplitude so as to discriminate between electrical noise spikes and an amplitude excursion caused by a particle impact; and

d. generating a final output signal whose amplitude corresponds to the detected local overall maximum value and whose timing bears a fixed relationship to the time at which the local overall maximum value occured to thereby generate a signal which is indicative of the momentum and position in time of a particle impact.

2. A method according to claim 1 in which the transducer has associated with it a recovery time and wherein the method includes the further step of inhibiting the transmission of any final output signal in response to any significant amplitude excursions of the transducer output signal within a period of time equal to the recovery time of the transducer after any final output signal has been generated.

3. A method according to claim 1 in which the method includes the additional steps of determining the rise times of said local maximum value and of eliminating from consideration amplitude excursions whose rise-time up to a pre-determined amplitude value is not within a preselected range of rise-times characteristic of the rise-time of an amplitude excursion resulting from a particle impact.

4. A method according to claim 1 in which the method includes the steps of determining the rise times of said local maximum values and applying a correction to amplitude values of the transducer output signal during the recovery time following each detected overall maximum amplitude value, to compensate for the known decaying oscillation in signal of the transducer due to the detected impact either by adding to (or subtracting from) the detected amplitude excursion values corresponding to the known decaying oscillation before determining future overall maximum values.

5. A method according to claim 1 in which the method includes the steps of determining the rise times of said local maximum values and modifying the output signal using a mathematical model corresponding to the known decaying waveform, so that the transmitted transducer output signal amplitude is corrected for and takes account of the previous impact, before processing to determine the next local overall maximum value.

6. A method according to claim 5 in which the mathematical model describes the oscillatory function of the damped transducer.

7. A method according to claim 4 in which the time interval between adjoining overall maximum amplitude values is determined and, using known data relating to the expected decaying waveforms from the first impact, a value of the latter at the time of occurrence of the second maximum value is computed to allow the second maximum value to be corrected.

8. A method according to claim 1 in which the peaks in the transducer output signals having an amplitude which lie below the threshold level are not analysed.

9. A method according to claim 1 in which two thresholds are employed, one positive and the other negative, such that only positive going excursions of a magnitude greater than the positive threshold and negative going excursions greater in magnitude that the negative threshold are available for analysis.

10. A method according to claim 1 in which the analogue output signal from the transducer is converted into digital form in the region of the detected maximum values.

11. Apparatus for detecting and analysing particle impacts, comprising a sensor which generates an electrical amplitude excursion in response to a particle impact, the maximum amplitude of which is related to the momentum of the particle causing the impact;

a peak detector for detecting peaks in the sensor output;

signal processing means for measuring the amplitude and time of occurrence of each peak;

comparator means for determining which of a series of peak values has the local overall maximum value; and

output means for processing as a final output signal, a signal having a value corresponding to the locally detected overall maximum and whose timing corresponds to the time of the detected impact.

12. Apparatus according to claim 11 in which the sensor is lightly damped so that a particle impact causes the sensor to generate, in addition to a primary excursion, a secondary signal comprising a series of decaying amplitude excursions which attenuate to an insignificant level over a period of time corresponding to the recovery time of the sensor transducer, the apparatus including timing means for determining whether a detected overall maximum value has occurred within the recovery time immediately following a previous detected overall maximum value.

13. Apparatus according to claim 11, further comprising compensating means for calculating the expected value of the transducer output signal due to the first impact at the time of occurrence of the next detected overall maximum value, and adjusting the said next value to give an adjusted value which is therefore a more accurate reflection of the momentum of the second particle impact.

14. Apparatus according to claim 11 in which the apparatus includes the apparatus for performing analogue to digital conversion of the transducer output signal, at least at detected local overall maximum values, so that a digital value is available for processing.