Self-diagnosis apparatus and method for fuel evaporative emission

• US 5,419,299 A
• Filed: 11/30/1993
• Issued: 05/30/1995
• Est. Priority Date: 11/30/1992
• Status: Expired due to Term

• Current Assignee: Nippondenso Co., Ltd. (DENSO Corporation)
• Original Assignee: Nippondenso Co., Ltd. (DENSO Corporation)
• Inventors: Iida, Hisashi, Fukasawa, Osamu
• Primary Examiner(s): Yuen, Henry C.
• Assistant Examiner(s): Moulis, Thomas N.
• Application Number:
  US08/159,510
• Time in Patent Office: 546 Days
• Field of Search: 123/516, 123/518, 123/519, 123/520, 123/198 D
• US Class Current: 123/520
• CPC Class Codes: F02M 25/0809 Judging failure of purge control system

Abstract

A self-diagnosis apparatus and method for use in a fuel evaporative emission control system for a vehicle having an internal combustion engine. A space part of a fuel tank is coupled with an intake air passage via a vapor passage. Fuel vapors from the fuel tank pass through the vapor passage. A canister is provided in the vapor passage to absorb the fuel vapors from the fuel tank. The internal pressure of the space part of the fuel tank is detected by a pressure detecting unit. The quantity of change in the internal pressure during the lapse of a certain time period is calculated by a calculating unit. The internal pressure change quantity is compared with a predetermined reference value, and thus abnormality is judged by a judgement unit in accordance with the comparison result.

Claims

1. A self-diagnosis apparatus for use in a fuel evaporative emission control system for a vehicle having an internal combustion engine, comprising:

a vapor passage which couples part of a fuel tank and an intake air passage to each other and through which fuel vapors from said fuel tank pass;

a canister which is provided in said vapor passage and operates to absorb the fuel vapors from said fuel tank;

pressure detecting means for detecting an internal pressure in said part of said fuel tank;

means for calculating quantity of change in the internal pressure detected by said pressure detecting means during a lapse of a certain period of time; and

judgement means for comparing the internal pressure change quantity with a predetermined reference value to perform the judgement of abnormality in accordance with comparison result,

wherein said means for calculating the internal pressure change quantity includes means for detecting a maximum value and a minimum value of the internal pressure in said fuel tank during the lapse of a predetermined period of time, and said judgement means includes means for judging whether or not a difference between the maximum value and the minimum value is larger than a predetermined reference value by the comparison, and alarm means for generating a judgement output representing the abnormality at the time when the difference is not larger than the predetermined reference value,

said apparatus further comprising counter means for counting the elapsed period of time just after start of said engine, and means for measuring a travel distance of said vehicle from just after start of said engine,

wherein said alarm means generates, in the case where the difference is not larger than the predetermined reference value, when at least one of a condition that a count value of said counter means reaches a value relating to the lapse of a predetermined period of time and a condition that the travel distance reaches a predetermined distance is fulfilled, the judgement output representing the abnormality.

2. A self-diagnosis apparatus according to claim 1, wherein said means for detecting the maximum value and the minimum value of the internal pressures in said fuel tank includes:

means for judging whether or not the internal pressure in said fuel tank, which is detected at the time of start of said internal combustion engine by said pressure detecting means, is in a predetermined range; and

means for generating, at the time when it is judged that said internal pressure is in the predetermined range, a temporary abnormality judgement output.

3. A self-diagnosis apparatus according to claim 2, further comprising:

memory means for storing, at a time when it is judged that said internal pressure is in the predetermined range, the maximum value and the minimum value of the internal pressure;

means for comparing, at the time when the temporary abnormality judgement output is being generated, a current internal pressure in said fuel tank, and the maximum value and the minimum value stored in said memory means with each other; and

means for updating, at the time when the current internal pressure is equal to or higher than the maximum value, the maximum value stored in said memory means to the current internal pressure value, and updating, at the time when the current internal pressure is equal to or lower than the minimum value, the minimum value stores in said memory means to the current internal pressure value,

wherein said judgement means uses both the maximum value and the minimum value which are stored in said memory means.

4. A self-diagnosis apparatus according to claim 3, wherein said alarm means includes an alarm unit which operates to generate at least one of an audible sound and visible rays as an alarm.

5. A self-diagnosis apparatus according to claim 3, wherein said pressure detecting means includes at least one pressure sensor.

6. A self-diagnosis apparatus according to claim 3, wherein with said fuel evaporative emission control system, a control valve which operates to open and close in accordance with a control signal is provided in the passage which couples said canister of said vapor passage with said intake air passage of said internal combustion engine.

7. A self-diagnosis apparatus according to claim 3, further comprising:

means for calculating the quantity of change in the internal pressure in said fuel tank; and

a microcomputer which operates to execute the processings of said judgement means.

8. A self-diagnosis apparatus for use in a fuel evaporative emission control system for a vehicle having an internal combustion engine, comprising:

a vapor passage which couples part of a fuel tank and an intake air passage to each other and through which fuel vapors from said fuel tank pass;

a canister which is provided in said vapor passage and operates to absorb the fuel vapors from said fuel tank;

pressure detecting means for detecting an internal pressure in said part of said fuel tank;

means for calculating quantity of change in the internal pressure detected by said pressure detecting means during a lapse of a certain period of time; and

judgement means for comparing the internal pressure change quantity with a predetermined reference value to perform the judgement of abnormality in accordance with the comparison result,

said apparatus further comprising means for detecting the fuel consumption of said internal combustion engine,

wherein said means for calculating the quantity of change in the internal pressure includes means for calculating, at the time when the detected fuel consumption is equal to or lower than a first predetermined value, an increasing rate of the internal pressure and calculating, at the time when the detected fuel consumption is equal to or higher than a second predetermined value, a decreasing rate of the internal pressure, and

said judgement means includes means for calculating a ratio of the increasing rate and the decreasing rate, means for comparing the ratio and a predetermined reference value with each other, and alarm means for generating, at the time when the ratio is not substantially equal to the predetermined reference value, a judgement output representing the abnormality.

9. A self-diagnosis apparatus according to claim 8, wherein the value of the ratio is substantially in the range of 0.9 to 1.2.

10. A self-diagnosis apparatus according to claim 9, wherein said alarm means generates the judgement output representing the abnormality at the time when a case where the ratio is not substantially equal to the predetermined reference value is continuously present by plural times.

11. A self-diagnosis apparatus according to claim 10, wherein said fuel evaporative emission control system includes, in the passage which couples said canister of said vapor passage and said space part of said fuel tank to each other, a pressure value which operates to close the passage at the time when a pressure in the passage is in a predetermined pressure range and open the passage at the time when the pressure in the passage is beyond the predetermined pressure range.

12. A self-diagnosis apparatus according to claim 11, wherein said means for calculating the quantity of change in the internal pressure in said fuel tank calculates both the increasing rate and the decreasing rate of the internal pressure at the time when the internal pressure is in the predetermined pressure range.

13. A self-diagnosis apparatus according to claim 11, further comprising:

means for calculating the quantity of change in the internal pressure in said fuel tank; and

a microcomputer which operates to execute the processings of said judgement means.

14. A self-diagnosis apparatus according to claim 13, wherein said alarm means includes an alarm unit which operates to generate at least one of an audible sound and visible rays as an alarm.

15. A self-diagnosis apparatus according to claim 13, wherein said pressure detecting means includes at least one pressure sensor.

16. A method of performing self diagnosis for a fuel evaporative emission control system, for an internal combustion engine, including a vapor passage which couples a part of a fuel tank and an intake air passage to each other and through which fuel vapors from said fuel tank pass, a canister which is provided in said vapor passage and operates to absorb the fuel vapors from said fuel tank, and pressure detecting means for detecting an internal pressure in said space part of said fuel tank, said method comprising the steps of:

calculating the quantity of change in the internal pressure, which has been detected by said pressure detecting means, during a lapse of a certain period of time;

comparing the internal pressure change quantity and a predetermined reference value with each other to perform the judgement of abnormality in accordance with the comparison results; and

detecting the fuel consumption of said internal combustion engine, wherein said step of calculating the quantity of change in the internal pressure is to calculate, when the detected fuel consumption is equal to or less than a first predetermined value, an increasing rate of the internal pressure and calculate, when the detected fuel consumption is equal to or more than a second predetermined value, a decreasing rate of the internal pressure, and said step of judging the abnormality is to calculate a ratio of the increasing rate and the decreasing rate, compare the ratio and a predetermined reference value with each other, and generate, when the ratio is not substantially equal to the predetermined reference value, a judgement output representing the abnormality.

17. A self-diagnosis apparatus for use in a fuel evaporative emission control system for a vehicle having an internal combustion engine, comprising:

a vapor passage which couples a part of a fuel tank and an intake air passage to each other and through which fuel vapors from said fuel tank pass;

a canister which is provided in said vapor passage and operates to absorb the fuel vapors from said fuel tank;

pressure detecting means for detecting an internal pressure in said part of said fuel tank;

means for calculating quantity of change in the internal pressure detected by said pressure detecting means during a lapse of a certain period of time, said calculating means including means for detecting a maximum value and a minimum value of the internal pressure of said fuel tank during the lapse of a predetermined time period; and

judgement means for comparing the internal pressure change quantity with a predetermined reference value to perform the judgement of abnormality in accordance with the comparison result, said judgement means including means for judging whether or not a difference between the maximum value and the minimum value is larger than a predetermined reference value by the comparison counter means for counting the elapsed time period just after start of said engine, and means for generating a judgement output representing the abnormality in a case where the difference is not larger than the predetermined reference value and a certain condition is fulfilled, said certain condition including that said counter means reaches a predetermined time which is sufficient to arise variation in the internal pressure of the fuel tank as fuel is consumed upon engine operation.

18. An apparatus according to claim 17, further comprising means for determining whether or not said internal pressure detected at the time of start of said engine is in a predetermined range, and alarm means for generating an alarm when said determining means determines that said internal pressure is in the predetermined range, and said judgement means outputs said judgement output representing the abnormality.

19. A method of permitting a self-diagnosis for a fuel evaporative emission control system, for an internal combustion engine, utilizing a self-diagnosis apparatus, the apparatus including a vapor passage which couples a part of a fuel tank and an intake air passage to each other and through which fuel vapors from said fuel tank pass, a canister which is provided in said vapor passage and operates to absorb the fuel vapors from said fuel tank, the

pressure detecting means for detecting an internal pressure in said part of said fuel tank;

means for calculating quantity of change in the internal pressure detected by said pressure detecting means during a lapse of a certain period of time, said calculating means including means for detecting a maximum value and a minimum values of the internal pressure of said fuel tank during the phase of a predetermined time period; and

judgement means for comparing the internal pressure change quantity with a predetermined reference value to perform the judgement of abnormality in accordance with the comparison result, said judgement means including means for judging whether or not a difference between the maximum value and the minimum value is larger than a predetermined reference value by the comparison counter means for counting the elapsed time period just after start of said engine; and

means for generating a judgement output representing the abnormality in a case where the difference is not larger than the predetermined reference value and a certain condition is fulfilled, said certain condition including that said counter means reaches a predetermined time which is sufficient to arise variation in the internal pressure of the fuel tank as fuel is consumed on engine operation.