System for controlled drilling of boreholes along planned profile

• US 5,419,405 A
• Filed: 02/18/1993
• Issued: 05/30/1995
• Est. Priority Date: 12/22/1989
• Status: Expired due to Term

• Current Assignee: Patton Consulting Incorporated
• Original Assignee: Patton Consulting Incorporated
• Inventors: Patton, Bob J.
• Primary Examiner(s): Dang, Hoang C.
• Application Number:
  US08/020,032
• Time in Patent Office: 831 Days
• Field of Search: 166/24, 166/45, 166/61, 166/26, 166/27, 166/73
• US Class Current: 175/27
• CPC Class Codes: E21B 17/1014 Flexible or expansible centering means, e.g. with pistons pressing against the wall of the well E21B17/1042 takes precedence
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 44/005 Below-ground automatic control systems
• CPC Class Codes: E21B 47/022 of the borehole, e.g. using geomagnetism
• CPC Class Codes: E21B 47/08 Measuring diameters or related dimensions at the borehole
• CPC Class Codes: E21B 7/04 Directional drilling
• CPC Class Codes: E21B 7/062 the tool shaft rotating inside a non-rotating guide travelling with the shaft E21B7/067 and E21B7/068 take precedence

Abstract

An improved method and apparatus for automatically controlling the direction of advance of a rotary drill to produce a borehole profile substantially as preplanned with minimal curvature while maintaining optimum drilling performance. The preferred embodiment of the system comprises a drill string; a drill bit; an appropriate motor for rotating said drill bit; a data processing system for storing a planned path; sensors for obtaining information for providing a profile of a drilled path of the borehole; a data processing system for comparing the drilled path with the planned path and for generating a correction signal representing the difference between the drilled path and the planned path; and a control system responsive to the correction signal to cause the drill string to follow a corrected path to cause the drilled borehole to coincide with the planned path.

Claims

1. A system for downhole detection of a subterranean target, comprising:

downhole means for three dimensional controlled drilling of a borehole;

means positioned in said borehole for determining the depth and location of said means for controlled drilling of said borehole and for producing a first output signal corresponding thereto;

downhole means for detecting a subterranean target and for producing a second output signal corresponding to the location of said target relative to the location of said means for controlled drilling of said borehole; and

downhole means responsive to said first and second output signals to cause said means for controlled drilling of said borehole to follow a desired path with respect to said target.

2. The system according to claim 1, said means for detecting said subterranean target comprising a sensor in at least one location proximate to said borehole and said subterranean target.

3. The system according to claim 2, said means for detecting said subterranean target comprising at least one sensor at a plurality of locations proximate to said borehole and said subterranean target.

4. The system according to claim 3, said plurality of locations being along the path of said borehole.

5. The system according to claim 4, said plurality of locations being both along the path of said borehole and further along the path of a second auxiliary borehole.

6. The system according to claim 5, further comprising means for telemetering said first and second output signals between said borehole and said auxiliary borehole.

7. The system according to claim 2, said sensor means comprising a seismic transmitter and a seismic receiver, respectively.

8. The system according to claim 1, said means for detecting said subterranean target comprising an electromagnetic sensor.

9. The system according to claim 1, said means for detecting said subterranean target comprising a static magnetism sensor.

10. The system according to claim 1, said means for detecting said subterranean target comprising an induced magnetism sensor.

11. The system according to claim 1, said means for detecting said subterranean target comprising a sonic wave sensor.

12. The system according to claim 1, comprising means for tomographic processing of data relating to the location of said target.

13. The system according to claim 1, further comprising:

calculating means for utilizing data from said first and second output signals to calculate a planned path for said borehole; and

means for telemetering said planned path to said means for drilling said borehole.

14. The system according to claim 13, further comprising means for determining the direction of said borehole and means for utilizing said first and second output signals, for automatically guiding said means for drilling to cause said borehole to follow a desired path with respect to said target.

15. A system for controlling the path of a borehole within a subterranean target, comprising:

downhole means for three dimensional controlled drilling of a borehole along a planned path into said target;

means positioned in said borehole for determining the depth and location of said means for controlled directional drilling of said borehole and for producing a first output signal corresponding thereto;

downhole means for detecting the boundaries of a subterranean target and for producing a second output signal corresponding to the relative position of said drilling means within said subterranean target; and

downhole means responsive to said first and second output signals to cause said means for drilling to follow a desired path within said target.

16. The system according to claim 15, said means for detecting said boundaries of said subterranean target comprising a gamma ray detector utilizing a slotted shield.

17. The system according to claim 15, said means for detecting said boundaries of said subterranean target comprising a spectral gamma ray detector capable of discriminating between different gamma ray energies to identify chemical elements correlatable with formations.

18. A downhole system for drilling a desired path with respect to subterranean targets, comprising:

downhole means for controlled three dimensional drilling of a borehole;

means positioned in said borehole for determining the depth and location of said means for directional drilling of said borehole and for producing a first output signal corresponding thereto;

downhole means for detecting the locations of said subterranean targets and for producing a second output signal corresponding thereto;

downhole means for using said first and second output signals to plan a path with respect to said targets and to generate a control signal corresponding thereto; and

downhole means for using said control signal to cause said means for controlled three dimensional drilling to follow said path with respect to said targets.

19. A downhole system for automatic drilling of a borehole along a three dimensional, dynamically planned path with respect to a downhole detected subterranean target, comprising:

means for controlled directional drilling of a borehole;

means for determining the drilled path of the borehole;

means positioned in said borehole for determining the depth and location of said means for directional drilling in said borehole and for producing a first output signal corresponding thereto;

means positioned in said borehole for receiving, storing, and updating a planned path;

means for detecting a subterranean target and for producing a second output signal corresponding to the relative location of said target with respect to said drilled path;

means for using said first and second output signals to calculate a desired path with respect to said subterranean target;

means for dynamically updating said planned path with said desired path and for generating a control signal corresponding to said desired path; and

means responsive to said control signal to cause said means for controlled directional drilling to drill along the dynamically updated planned path.