Infusion pump with reversible motor and method of use

• US 5,419,684 A
• Filed: 06/14/1993
• Issued: 05/30/1995
• Est. Priority Date: 06/14/1993
• Status: Expired due to Fees

• Current Assignee: Graseby Medical Limited
• Original Assignee: 3M Company
• Inventors: Plumb, Michael R., Stolle, Steven H., Izen, Paul G., Struble, Kent R., Smith, Rodney J.
• Primary Examiner(s): Bertsch, Richard A.
• Assistant Examiner(s): KORYTNYK, PETER G
• Application Number:
  US08/076,813
• Time in Patent Office: 715 Days
• Field of Search: 417/44 A, 417/44 R, 417/53, 417/43, 417/474, 417/477 R, 417/477 A, 417/478, 417/479, 417/326
• US Class Current: 417/44.2
• CPC Class Codes: A61M 5/14228 with linear peristaltic action, i.e. comprising at least three pressurising members or a helical member
• CPC Class Codes: F04B 43/021 the plate-like flexible member is pressed against a wall by a number of elements, each having an alternating movement in a direction perpendicular to the plane of the plate-like flexible member and each having its own driving mechanism

Abstract

An infusion pump for regulating fluid flow through the flow path of an IV tubing set for intravenous administration to a patient. The pumping mechanism of the infusion pump comprises a reversible motor having a drive shaft with a wheel mounted thereon. A valve is provided which is adapted for reversibly closing the flow path through the IV tubing set, and a swing arm is provided. The swing arm has a wheel-engaging portion adapted for engaging the wheel, and an actuator portion operatively linked with the valve to actuate the valve. The arrangement is such that, when the motor is turning the drive shaft in a first direction, the swing arm is moved towards a first position where the actuator portion allows the valve to move to its open position to open the flow path. When the motor is reversed to turn the drive shaft in a second direction opposite the first direction, the swing arm is moved to a second position where the actuator portion moves the valve to its closed position to close the flow path. An infusion therapy system and a method of use of the infusion pump are also disclosed.

Claims

1. An infusion pump for regulating fluid flow through the flow path of an IV tubing set for intravenous administration to a patient, the infusion pump comprising:

a pumping mechanism adapted for regulating fluid flow through the IV tubing set, the pumping mechanism comprising a reversible motor having a drive shaft with a Wheel mounted thereon;

a valve adapted for reversibly closing the flow path through the IV tubing set, the valve having an open position, wherein the valve is adapted not to close the flow path through the IV tubing set, and a closed position, wherein the valve is adapted to close the flow path through the IV tubing set; and

a swing arm having a wheel-engaging portion adapted for engaging the wheel and an actuator portion operatively linked with the valve such that, when the motor is turning the drive shaft in a first direction, the swing arm is moved towards a first position where the actuator portion moves the valve to its open position or allows the valve to move to its open position to open the flow path, and, when the motor is reversed to turn the drive shaft in a second direction opposite the first direction, the swing arm is moved to a second position where the actuator portion moves the valve to its closed position or allows the valve to move to its closed position to close the flow path.

2. An infusion pump according to claim 1 further comprising occlusion detection means for detecting an occlusion in the flow path and providing a signal representing the occlusion, the motor being reversed in response to a signal representing an occlusion fault being received from the occlusion detection means, the swing arm being moved from its first position to its second position when the motor is reversed;

the occlusion detection means comprising a pressure sensor on the infusion pump for sensing fluid pressure in the IV tubing.

3. An infusion pump according to claim 1 wherein the swing arm is pivotably mounted on a pivot point, the wheel-engaging portion of the swing arm engaging the wheel only within a limited range of rotation about the pivot point to move the swing arm between its first and second positions, the infusion pump further comprising urging means to urge the swing arm toward the wheel when the swing arm is in either of its first or second positions such that the wheel engages the wheel-engaging portion of the swing arm when the motor is reversed to move the swing arm to the other of its first or second positions.

4. An infusion pump according to claim 3 wherein the urging means comprises a torsion spring mounted adjacent the swing arm for urging the wheel-engaging portion of the swing arm toward the wheel.

5. An infusion pump according to claim 3 wherein the wheel and wheel-engaging portion of the swing arm include intermeshing teeth.

6. An infusion pump according to claim 5 wherein the wheel-engaging portion of the swing arm constitutes a first wheel-engaging portion including the aforesaid teeth, the swing arm further having a second wheel-engaging portion comprising a generally concave, toothless, ramping surface upon which the teeth of the wheel run without engaging the teeth of the wheel-engaging portion of the swing arm when the swing arm is in its first position and the motor is turning in its first direction, the arrangement being such that, when the direction of the motor is changed to its second direction, the ramping surface of the swing arm is moved by the wheel to bring the teeth of the first wheel-engaging portion of the swing arm into intermeshing relationship with the teeth of the wheel.

7. An infusion pump according to claim 6 wherein the actuating portion of the swing arm engages the valve to close the flow path when the actuating portion is in its second position;

the wheel comprising two arm-engaging portions including a first arm-engaging portion having the aforesaid teeth, and a second arm-engaging portion offset axially along the wheel from the first arm-engaging portion;

the swing arm including a third wheel-engaging portion for engaging the second arm-engaging portion of the wheel when the swing arm is in its second position to hold the swing arm in its second position when the motor is turning in its second direction, without the teeth of the first wheel-engaging portion of the swing arm engaging the teeth of the first arm-engaging portion of the wheel, thereby holding the valve in its closed position;

the arrangement being such that, when the direction of the motor is changed from its second direction to its first direction, the second arm-engaging portion of the wheel moves the third wheel-engaging portion of the swing arm to pivot the swing arm and bring the teeth of the first wheel-engaging portion of the swing arm into intermeshing relationship with the teeth of the first arm-engaging portion of the wheel.

8. An infusion pump according to claim 7 wherein the third wheel-engaging portion of the swing arm comprises a roller that is in rolling engagement with the second arm-engaging portion of the wheel when the swing arm is in its second position but that is disengaged from the wheel as the swing arm is moved toward its first position.

9. An infusion pump according to claim 6 wherein the second wheel-engaging portion of the swing arm is adjacent one side of the first wheel-engaging portion of the swing arm, the teeth of the swing arm include at least one elastomeric tooth adjacent the opposite side of the swing arm from the second wheel-engaging portion of the swing arm.

10. An infusion pump according to claim 3 further comprising a axle mounted in the pump for pivotably mounting the swing arm, the swing arm being elongate and having:

an elongate bore having an elongate cross section for receiving the axle to permit longitudinal movement of the swing arm within a limited range of longitudinal movement; and

a biasing means for biasing the swing arm in the longitudinal direction relative to the axle generally toward the wheel.

11. An infusion pump according to claim 1 wherein the actuating portion of the swing arm allows the valve move to its open position when the swing arm is in its first position and actuates the valve to close the valve when the swing arm is in its second position;

the valve comprising a valve member movable between the open and closed positions, a stem extending from the valve member, and a spring-loaded mechanism mounted on the stem for engagement with the actuating portion of the swing arm to move the valve member to its closed position when the swing arm moves to its second position while providing a short delay before shutting off the flow of fluid through the IV tubing with the valve;

the spring-loaded mechanism including an actuating member mounted on the stem for axial movement along the stem, a spring mounted on the stem for biasing the actuating member in the direction toward the actuating portion of the swing arm, and a stop on the stem for limiting axial movement of the actuating member such that the actuating member does not engage the actuating portion of the swing arm until the swing arm is moved toward its second position.

12. An infusion pump according to claim 11 wherein the valve member is free to move within a range of axial motion when the swing arm is in its second position such that the valve member is adapted to be biased toward its open position by the IV tubing set.

13. An infusion pump according to claim 11 of the type adapted to receive an IV tubing set having a pumping cassette having one or more pumping chambers for pumping fluid through the IV tubing and an overpressure chamber responsive to pressure in the IV tubing;

the infusion pump further comprising an overpressure piston responsive to pressure in the overpressure chamber and operatively linked with the valve member such that the valve member is held in its closed position by the overpressure piston until a predetermined cracking pressure is exerted by the overpressure chamber against the overpressure piston;

the overpressure piston comprising a spring-loaded piston having biasing means adapted for biasing the piston against the overpressure chamber of the IV tubing set;

the piston including releasable valve-holding means for holding the valve member in its closed position until a predetermined cracking pressure is exerted by the overpressure chamber against the overpressure piston such that the valve-holding means does not prevent movement of the valve member between its open and closed positions once the predetermined cracking pressure has been exceeded; and

the valve member including a pin extending from the valve member, the releasable valve-holding means comprising a pin-receiving slot extending generally in the longitudinal direction along the piston, the pin-receiving slot having an end adapted to engage the pin to hold the valve member in its closed position until the piston is displaced as the overpressure chamber exceeds the predetermined cracking pressure.

14. An infusion pump according to claim 1 further comprising a door mounted on the infusion pump and a floating pressure plate mounted in the door of the infusion pump for holding the IV tubing set in operative position relative to the pumping mechanism when the door is closed, the pressure plate being biased toward the pumping mechanism and the valve to hold the IV tubing set between the pressure plate and the pumping mechanism;

the valve when in its closed position pressing the IV tubing set against the pressure plate to close the fluid path, the valve including a valve member having a valve member adapted to squeeze the IV tubing set to close the fluid flow path when the valve is in its closed position, the valve member being generally flat in the direction transverse to the intended flow path, the pressure plate being movably mounted on the door and biased in the direction that is toward the valve member when the door is closed such that the bias of the pressure plate tends to automatically align the pressure plate with respect to the valve member when the door is closed.

15. An infusion therapy system for regulating fluid flow for intravenous administration to a patient, the system comprising an IV tubing set having a flow path for fluid, and an infusion pump for regulating fluid flow through the IV tubing set, the infusion pump comprising:

a valve for reversibly closing the flow path through the IV tubing set, the valve having an open position, wherein the valve does not close the flow path through the IV tubing set, and a closed position, wherein the valve closes the flow path through the IV tubing set;

a pumping mechanism for regulating fluid flow through the IV tubing set, the pumping mechanism comprising a reversible motor having a drive shaft with a wheel mounted thereon; and

a swing arm having a wheel-engaging portion adapted to engage the wheel and an actuator portion operatively linked with the valve such that, when the motor is turning in a first direction, the swing arm is moved towards a first position where the actuator portion moves the valve in its open position or allows the valve to move to its open position to open the flow path through the IV tubing set, and, when the motor is turning in a second direction opposite the first direction, the swing arm is moved to a second position where the actuator portion moves the valve to its closed position or allows the valve to move to its closed position to close the flow path through the IV tubing set.

16. An infusion therapy system according to claim 15 further comprising occlusion detection means for detecting an occlusion in the flow path and providing a signal representing the occlusion, the motor being reversed in response to a signal representing an occlusion fault being received from the occlusion detection means, the swing arm being moved from its first position to its second position when the motor is reversed;

the occlusion detection means comprising a pressure sensor on the infusion pump for sensing fluid pressure in the IV tubing.

17. An infusion therapy system according to claim 15 wherein the swing arm is pivotably mounted on a pivot point, the swing arm engaging the wheel only within a limited range of rotation about the pivot point to move the swing arm between its first and second positions, the infusion pump further comprising urging means to urge the swing arm toward the wheel when the swing arm is in either of its first or second positions such that the wheel engages the wheel-engaging portion of the swing arm when the motor is reversed to move the swing arm to the other of its first or second positions.

18. An infusion therapy system according to claim 17 wherein the urging means comprises a torsion spring mounted adjacent the swing arm for urging the wheel-engaging portion of the swing arm toward the wheel.

19. An infusion therapy system according to claim 17 wherein the wheel and wheel-engaging portion of the swing arm include intermeshing teeth.

20. An infusion therapy system according to claim 19 wherein the wheel-engaging portion of the swing arm constitutes a first wheel-engaging portion including the aforesaid teeth, the swing arm further having a second wheel-engaging portion comprising a generally concave, toothless, ramping surface upon which the teeth of the wheel run without engaging the teeth of the wheel-engaging portion of the swing arm when the swing arm is in its first position and the motor is turning in its first direction, the arrangement being such that, when the direction of the motor is changed to its second direction, the ramping surface of the swing arm is moved by the wheel to bring the teeth of the first wheel-engaging portion of the swing arm into intermeshing relationship with the teeth of the wheel.

21. An infusion therapy system according to claim 20 wherein the actuating portion of the swing arm engages the valve to close the flow path when the actuating portion is in its second position;

the wheel comprising two arm-engaging portions including a first arm-engaging portion having the aforesaid teeth, and a second arm-engaging portion offset axially along the wheel from the first arm-engaging portion;

the swing arm including a third wheel-engaging portion for engaging the second arm-engaging portion of the wheel when the swing arm is in its second position to hold the swing arm in its second position when the motor is turning in its second direction, without the teeth of the first wheel-engaging portion of the swing arm engaging the teeth of the first arm-engaging portion of the wheel, thereby holding the valve in its closed position;

the arrangement being such that, when the direction of the motor is changed from its second direction to its first direction, the second arm-engaging portion of the wheel moves the third wheel-engaging portion of the swing arm to pivot the swing arm and bring the teeth of the first wheel-engaging portion of the swing arm into intermeshing relationship with the teeth of the first arm-engaging portion of the wheel;

the third wheel-engaging portion of the swing arm comprising a roller that is in rolling engagement with the second arm-engaging portion of the wheel when the swing arm is in its second position but that is disengaged from the wheel as the swing arm is moved toward its first position.

22. An infusion therapy system according to claim 20 wherein the second wheel-engaging portion of the swing arm is adjacent one side of the first wheel-engaging portion of the swing arm, the teeth of the swing arm include at least one elastomeric tooth adjacent the opposite side of the swing arm from the second wheel-engaging portion of the swing arm.

23. An infusion therapy system according to claim 17 further comprising a axle mounted in the pump for pivotably mounting the swing arm, the swing arm being elongate and having:

an elongate bore having an elongate cross section for receiving the axle to permit longitudinal movement of the swing arm within a limited range of longitudinal movement; and

a biasing means for biasing the swing arm in the longitudinal direction relative to the axle generally toward the wheel.

24. An infusion therapy system according to claim 15 wherein the actuating portion of the swing arm allows the valve move to its open position when the swing arm is in its first position and actuates the valve to close the valve when the swing arm is in its second position;

the valve comprising a valve member movable between the open and closed positions, a stem extending from the valve member, and a spring-loaded mechanism mounted on the stem for engagement with the actuating portion of the swing arm to move the valve member to its closed position when the swing arm moves to its second position while providing a short delay before shutting off the flow of fluid through the IV tubing with the valve;

the spring-loaded mechanism including an actuating member mounted on the stem for axial movement along the stem, a spring mounted on the stem for biasing the actuating member in the direction toward the actuating portion of the swing arm, and a stop on the stem for limiting axial movement of the actuating member such that the actuating member does not engage the actuating portion of the swing arm until the swing arm is moved toward its second position.

25. An infusion therapy system according to claim 24 wherein the valve member is free to move within a range of axial motion when the swing arm is in its second position such that the valve member is adapted to be biased toward its open position by the IV tubing set.

26. An infusion therapy system according to claim 25 wherein the IV tubing set further includes a pumping cassette adapted to be received in the pumping mechanism of the infusion pump, the pumping cassette having one or more pumping chambers for pumping fluid through the IV tubing and an overpressure chamber responsive to pressure in the IV tubing;

and the infusion pump further comprises an overpressure piston responsive to pressure in the overpressure chamber and operatively linked with the valve member such that the valve member is held in its closed position by the overpressure piston until a predetermined cracking pressure is exerted by the overpressure chamber against the overpressure piston.

27. An infusion therapy system according to claim 26 wherein the overpressure piston comprises a spring-loaded piston having biasing means adapted for biasing the piston against the overpressure chamber of the IV tubing set;

the piston including releasable valve-holding means for holding the valve member in its closed position until a predetermined cracking pressure is exerted by the overpressure chamber against the overpressure piston such that the valve-holding means does not prevent movement of the valve member between its open and closed positions once the predetermined cracking pressure has been exceeded; and

the valve member including a pin extending from the valve member, the releasable valve-holding means comprising a pin-receiving slot extending generally in the longitudinal direction along the piston, the pin-receiving slot having an end adapted to engage the pin to hold the valve member in its closed position until the piston is displaced as the overpressure chamber exceeds the predetermined cracking pressure.

28. An infusion therapy system according to claim 15 further comprising a door mounted on the infusion pump and a floating pressure plate mounted in the door of the infusion pump for holding the IV tubing set in operative position relative to the pumping mechanism when the door is closed, the pressure plate being biased toward the pumping mechanism and the valve to hold the IV tubing set between the pressure plate and the pumping mechanism;

the valve when in its closed position pressing the IV tubing set against the pressure plate to close the fluid path, the valve including a valve member having a valve member adapted to squeeze the IV tubing set to close the fluid flow path when the valve is in its closed position, the valve member being generally flat in the direction transverse to the intended flow path, the pressure plate being movably mounted on the door and biased in the direction that is toward the valve member when the door is closed such that the bias of the pressure plate tends to automatically align the pressure plate with respect to the valve member when the door is closed.

29. For use with an infusion pump of the type having a motor-driven pumping mechanism adapted to regulate the flow of IV fluid through IV tubing for intravenous administration to a patient, the infusion pump including a valve for reversibly closing the fluid path, and a swing arm operatively linked to a wheel driven by the pump-driving motor;

a method of closing the fluid path through IV tubing in response to a fault condition, such as an occlusion in IV tubing, in a manner designed to avoid supplying a bolus of IV fluid to the patient when the fluid path is closed;

the method comprising the steps of;

pumping IV fluid in the downstream direction toward the patient through IV tubing with the pumping mechanism;

reversing the direction of the pump-driving motor when turning off the pump or detecting a fault condition such that the direction of rotation of the wheel is reversed and fluid is pumped in the upstream direction away from the patient;

pivoting the swing arm from a first position, in which the valve is allowed to be in an open position allowing fluid flow through the IV tubing, to a second position, in which the valve is moved to a closed position closing the IV tubing to fluid flow, in response to the direction of rotation of the wheel being reversed; and

moving the valve to its closed position from its open position by actuating the valve with the swing arm in response to the swing arm being pivoted from its first position to its second position.

30. A method according to claim 29 further comprising the steps of:

turning on the pumping mechanism of the infusion pump; and

opening the valve by moving the swing arm from its second position to its first position by the wheel when the pump-driving motor is turned on, thereby allowing pump-regulated fluid flow through the IV tubing.

31. A method according to claim 30 further comprising the step of urging a wheel-engaging portion of the swing arm toward the wheel when the swing arm is in either of its first and second positions such that the wheel-engaging portion of the swing arm engages the wheel when the motor is reversed to move the swing arm to the other of its first and second positions.

32. A method according to claim 31 further comprising the step of detecting an occlusion fault condition wherein the IV flow path is occluded, the step of reversing the direction of the pump-driving motor comprising reversing the direction of the pump-driving motor in response to detection of an occlusion fault condition.

33. A method according to claim 31 wherein the wheel and the wheel-engaging portion of the swing arm are of the type having intermeshing teeth, the step of pivoting the swing arm including engaging the teeth of the wheel-engaging portion of the swing arm with the teeth of the wheel to pivot the swing arm from its first to its second position.

34. A method according to claim 32 wherein the step of moving the valve to its closed position includes the step of providing a short delay before shutting off the flow of fluid through the IV tubing with the valve when the swing arm moves to its second position.