Thin film transformer

• US 5,420,558 A
• Filed: 05/26/1993
• Issued: 05/30/1995
• Est. Priority Date: 05/27/1992
• Status: Expired due to Term

• Current Assignee: Fuji Electric Company Limited (Fuji Electric Systems Company Limited)
• Original Assignee: Fuji Electric Company Limited (Fuji Electric Systems Company Limited)
• Inventors: Ito, Naoki, Watanabe, Tsuneo, Sugahara, Yoshiyuki, Komori, Toshio
• Primary Examiner(s): Tolin, Gerald P.
• Assistant Examiner(s): Thomas, L.
• Application Number:
  US08/067,058
• Time in Patent Office: 734 Days
• Field of Search: 336/200, 336/232
• US Class Current: 336/200
• CPC Class Codes: H01F 17/0006 Printed inductances printed coils for dynamo-electric machines H02K3/26; printed circuits H05K
• CPC Class Codes: H01F 2017/0086 on semiconductor substrate

Abstract

A thin film transformer which is fabricated on a substrate includes first and second thin film coils. One of the coils includes either of at least two spiral shaped coil parts that are disposed below an insulation layer and either of at least two spiral shaped coil parts that are disposed above the insulation layer, the coil parts being connected through a connection hole in the insulation layer, with terminals for the coil being located outside the outer loops of the coil parts. The other of the coils includes other coil parts that are connected through a connection hole in the insulation layer, with terminals again being located outside the outer loops of the coil parts. With this configuration, the first and second thin film coils have terminals that are located outside of the outer loops of the coils. Side-by-side transformers whose primaries and secondaries are connected so as to form a single transformer are also disclosed.

Claims

1. An integrated thin film transformer apparatus comprising:

a substrate; and

a plurality of thin film transformers carried by said substrate and arranged adjacent to one another, each of said thin film transformers including

a first thin film coil consisting of a conductive material formed in a spiral pattern, said conductive material of said spiral pattern having turns which are spaced apart by gaps having a predetermined gap width,

an insulation layer formed over said first thin film coil, and

a second thin film coil over said insulation layer, said second thin film coil consisting of a conductive material formed in a spiral pattern, said conductive material of said spiral pattern of said second thin film coil having turns which are spaced apart by gaps having a predetermined gap width,

wherein the distance between adjacent thin film transformers is less than or equal to said gap width of said first thin film coils and is additionally less than or equal to said gap width of said second thin film coils,

wherein said first thin film coils of said thin film transformers are connected electrically to each other in parallel, and

wherein said second thin film coils of said thin film transformers are connected electrically to each other in parallel.

2. The integrated thin film transformer apparatus as claimed in claim 1, wherein said spiral pattern of said first thin film coil of a thin film transformer and said spiral pattern of said second thin film coil of the same thin film transformer are substantially identical and occupy substantially identical positions on said substrate.

3. The integrated thin film transformer apparatus as claimed in claim 1, wherein thin film transformers that are adjacent are arranged in a line symmetry with respect to a central line passing through a central point of said thin film transformers on said substrate.

4. The integrated thin film transformer apparatus as claimed in claim 1, wherein at least one pair of thin film transformers that are adjacent share commonly a coil element included in an outermost turn of said first thin film coils of said at least one pair;

and

wherein said at least one pair of thin film transformers that are adjacent additionally share commonly a coil element included in an outermost turn of said second thin film coils of said at least one pair.

5. The integrated thin film transformer apparatus as claimed in claim 1, further comprising a magnetic material layer which is electrically insulated from said first thin film coils and said second thin film coils.

6. The integrated thin film transformer apparatus as claimed in claim 5, wherein said magnetic material layer is positioned between said substrate and said first thin film coils.

7. The integrated thin film transformer apparatus as claimed in claim 5, wherein said magnetic material layer has slits to provide eddy current buffering.

8. The integrated thin film transformer apparatus as claimed in claim 7, wherein said spiral patterns of said first thin film coils and said second thin film coils include a plurality of corner parts in every coil turn and straight parts connecting between pairs of said corner parts;

and

wherein, in each thin film transformer, at least some of said slits in said magnetic material layer extend along paths which follow said corner parts in every turn of said first thin film coil and said second thin film coil and are transverse with respect to said straight line parts.

9. The integrated thin film transformer apparatus as claimed in claim 8, wherein, in each thin film transformer, some of said slits in said magnetic material layer extend along paths which are parallel to some of said straight line parts in every coil loop of said first thin film coil and said second thin film coil.

10. The integrated thin film transformer apparatus as claimed in claim 5, wherein said magnetic material layer is positioned between said first thin film coils and said second thin film coils.

11. The integrated thin film transformer apparatus as claimed in claim 5, wherein said magnetic material layer is positioned above said second thin film coils.

12. The integrated thin film transformer apparatus as claimed in claim 1, further comprising a guard ring of magnetic material layer surrounding said thin film transformers.

13. The integrated thin film transformer apparatus as claimed in claim 1, wherein each thin film transformer has a central region where said conductive material of said first and second thin film coils does not exist, and further comprising magnetic material in the central regions of the thin film transformers.

14. The integrated thin film transformer apparatus as claimed in claim 1, further comprising a lower magnetic material layer between said first thin film coils and said substrate and an upper magnetic material layer above said second thin film coils;

wherein each thin film transformer has a central region where said conductive material of said first and second thin film coils does not exist, and

wherein said lower magnetic material layer and said upper magnetic material layer are connected to each other through said central regions of said thin film transformers.

15. The integrated thin film transformer apparatus as claimed in claim 1, wherein said substrate consists of one material selected from the group consisting of semiconductor, glass, film and metal.

16. An integrated thin film transformer apparatus having a primary winding and a secondary winding, comprising:

a substrate; and

a plurality of individual thin film transformers which are arranged adjacent to one another on the substrate, each individual thin film transformer having a primary winding which includes a first thin film coil and having a secondary winding which includes a second thin film coil, all of the first thin film coils being disposed in a first plane and all of the second thin film coils being disposed in a second plane which is parallel to the first plane,

wherein the primary windings of the individual thin film transformers are electrically connected to each other in parallel to form the primary winding of the integrated thin film transformer apparatus and the secondary windings of the individual thin film transformers are electrically connected to each other in parallel to form the secondary winding of the integrated thin film transformer apparatus.

17. An integrated thin film transformer apparatus as claimed in claim 16, wherein each thin film coil comprises a plurality of straight segments of conductive material, the straight segments being connected perpendicularly to form a squarish spiral.

18. An integrated thin film transformer apparatus as claimed in claim 17, wherein at least one first thin film coil shares a straight segment of conductive material with an adjacent first thin film coil and at least one second thin film coil shares a straight segment of conductive material with an adjacent second thin film coil.

19. An integrated thin film transformer apparatus as claimed in claim 17, wherein there are four individual transformers, arranged substantially in two rows and two columns.

20. An integrated thin film transformer apparatus as claimed in claim 19, wherein the individual transformers in each row are arranged symmetrically with respect to a straight line between the columns and the individual transformers of each column are arranged symmetrically with respect to a straight line between the rows.

21. An integrated thin film transformer apparatus as claimed in claim 17, wherein each of the individual thin film transformers further comprises magnetic material which is disposed in a plane that is parallel to the first and second planes.

22. An integrated thin film transformer apparatus as claimed in claim 21, wherein slits are provided in the magnetic material.

23. An integrated thin film transformer apparatus as claimed in claim 22, wherein at least some of the slits are oriented at an angle of substantially 45°

with respect to the straight segments of conductive material.

24. An integrated thin film transformer apparatus as claimed in claim 22, wherein at least some of the slits are oriented substantially parallel to some of the straight segments of conductive material and perpendicular to others of the straight segments of conductive material.

25. An integrated thin film transformer apparatus as claimed in claim 16, wherein each of the thin film coils has a central region, the central regions of the first and second thin film coils of a given individual thin film transformer being aligned, and wherein each of the individual thin film transformers further comprises magnetic material which extends through the central regions of the first and second thin film coils thereof.

26. An integrated thin film transformer apparatus as claimed in claim 16, wherein one of the first and second planes is a lower plane and the other of the first and second planes is an upper plane, the lower plane being closer to the substrate than the upper plane, and wherein each of the thin film coils that is disposed in the upper plane is located directly above a corresponding one of the thin film coils that is disposed in the lower plane and has a configuration that is substantially the same and the configuration of the corresponding one of the thin film coils that is disposed in the lower plane.

27. An integrated thin film transformer apparatus as claimed in claim 16, wherein the primary winding of each individual thin film transformer additionally includes an additional thin film coil which is disposed in an additional plane that is parallel to the first and second planes.

28. An integrated thin film transformer apparatus as claimed in claim 27, wherein the secondary winding of each individual thin film transformer further includes a further thin film coil which is disposed in a further plane that is parallel to the first and second planes.

29. An integrated thin film transformer apparatus as claimed in claim 28, wherein, in each individual thin film transformer the first thin film coil thereof and the additional thin film coil thereof are connected electrically in parallel, and the second thin film coil thereof and the further thin film coil thereof are connected electrically in parallel.

30. An integrated thin film transformer apparatus as claimed in claim 16, wherein the secondary winding of each individual thin film transformer further includes a further thin film coil which is disposed in a further plane that is parallel to the first and second planes.

31. An integrated thin film transformer apparatus as claimed in claim 16, wherein the first and second thin film coils comprise conductive material, wherein the conductive material of each first thin foil coil is arranged in a spiral pattern having turns which are spaced apart by a predetermined gap width, wherein the conductive material of each second thin film coil is arranged in a spiral pattern having turns which are spaced apart by a predetermined gap width, and wherein the distance between adjacent individual thin film transformers is less than or equal to the gap width of the first thin film coils and is additionally less than or equal to the gap width of the second thin film coils.

32. An integrated thin film transformer apparatus as claimed in claim 16, wherein the first thin film coils comprise conductive material, wherein the conductive material of each first thin film coil is arranged in a spiral pattern having straight segments, wherein the conductive material in the straight segments has a predetermined conductor width, and wherein the distance between adjacent individual thin film transformers is not greater than about the conductor width of the straight segments of the first thin film coils.