Spray shield die cut from fixture carton flap

• US 5,420,775 A
• Filed: 03/05/1994
• Issued: 05/30/1995
• Est. Priority Date: 01/15/1993
• Status: Expired due to Fees

• Current Assignee: Thomas Industries, Inc.
• Original Assignee: Thomas Industries, Inc.
• Inventors: Kusmer, Raymond J.
• Primary Examiner(s): Bertsch, Richard A.
• Assistant Examiner(s): McAndrews, Jr., Roland G.
• Application Number:
  US08/238,967
• Time in Patent Office: 451 Days
• Field of Search: 150/154, 229/103, 206/216, 206/457, 206/831, 427/282, 427/421, 118/301, 118/504, 118/505, 362/376
• US Class Current: 362/376
• CPC Class Codes: B05B 12/26 for masking cavities
• CPC Class Codes: B65D 5/42 Details of containers or of foldable or erectable container blanks
• CPC Class Codes: B65D 83/75 Aerosol containers not provided for in groups B65D83/16 - B65D83/74

Abstract

A spray shield for temporarily covering an open face of a fixture, particularly a canister light fixture. The spray shield is conveniently outlined on and removable from a panel of cardboard shelf packaging of the canister light. The spray shield provides a disk-shaped portion surrounded by radially extending tabs which can be bent off from to the disk-shaped portion to form a resilient shallow pan which is grippingly held within an inside surface of the canister light. The spray shield as a flat panel can be easily removed from a panel of the packaging which provides a weakened line around an outer circumference of the spray shield.

Claims

1. A spray shield for covering an open face of an electrical fixture having a surrounding wall, comprising:

a flat panel having a plurality of outwardly extending tabs adapted and arranged to be bent off from said flat panel, said flat panel sized to interfit within said surrounding wall of an electrical fixture, said tabs resiliently pressing against said surrounding wall of said electrical fixture to hold said flat panel in place covering an opening of said electrical fixture, said tabs separated by thin slits to prevent paint from entering therebetween; and

a package integral with said flat panel, said package sized and shaped to hold said fixture therein, said flat panel separatable from said package along a pre-weakened interface between said package and said flat panel.

9. The spray shield according to claim 1, wherein said tabs are arranged continuously around an outer perimeter of said flat panel.

10. The spray shield according to claim 1, wherein said flat panel comprises at least one finger hole.

2. A package for holding a building light fixture, comprising:

a plurality of cardboard panels surrounding said light fixture wherein one of said panels comprises a spray shield removable therefrom, said spray shield comprising a panel portion surrounded by radially extending tabs separated by slots, said panel portion sized to interfit within an open face of said light fixture with said tabs resiliently pressing outwardly against said light fixture.

3. The package according to claim 2, wherein said panel portion comprises at least one finger hole.

4. The package according to claim 2, wherein said spray shield is round and an outer circumference of said spray shield forms a circular line interface with said at least one panel, said circular line interface being weakened for easy removal of said spray shield.

5. The combination of a canister light and a spray shield, comprising:

a canister light having a surrounding wall and an open face;

a spray shield having a flat panel and means for attaching said flat panel to said canister light, said flat panel sized to interfit within said surrounding wall of said canister light, said means for attaching for holding said flat panel in place covering said open face of said canister light.

6. The combination according to claim 5, wherein said means for attaching comprises a plurality of outwardly extending tabs from said flat panel adapted and arranged to be bent off from said flat panel to resiliently hold said flat panel against said surrounding walls of said canister light.

7. The combination according to claim 5 further comprising a package integral with said spray shield, said package sized and shaped to hold said canister light therein, said spray shield separable from said package along a pre-weakened interface between said package and said spray shield.

8. A spray shield for covering an open face of a building electrical fixture having a surrounding wall, comprising:

a flat panel having a plurality of outwardly extending tabs adapted and arranged to be bent off from said flat panel, said flat panel sized to interfit within said surrounding wall of an electrical fixture, said tabs resiliently pressing against said surrounding wall of said electrical fixture to hold said flat panel in place covering an opening of said electrical fixture, said tabs separated by thin slits to prevent paint from entering therebetween.

11. The spray shield according to claim 8, wherein said flat panel is round and said tabs extend radially.

12. The spray shield according to claim 8, wherein said flat panel is round and said tabs extend radially, separated by die cutting.

13. The spray shield according to claim 8 wherein said flat panel is round and said tabs are arranged continuously around an outer circumference of said flat panel, said tabs radially extending and separated by slots.

14. The spray shield according to claim 8, wherein said flat panel is round and said tabs are arranged continuously around an outer circumference of said flat panel defining a circular outside diameter sized so said tabs are slightly bent off from said flat panel when installed into said electrical fixture.

15. A spray shield for a canister light, comprising:

a flat disk shaped portion sized to be interfittable within an open face of said canister light; and

resilient means outwardly extending from said flat disk shaped portion for pressing against the inside surface of said canister light to hold said flat disk portion across an open face of said canister light, said resilient means continuously surrounding said flat disk-shaped portion said resilient means being planar with said flat disk shaped portion in a relaxed state, and assumes a nonplanar configuration when pressed against the inside surface of said canister light.

16. The spray shield according to claim 15, wherein said flat disk portion provides at least one punch out finger hole.

17. The spray shield according to claim 15, wherein said resilient means comprises a plurality of radially extending tabs extending from said flat disk shaped portion, bendable to facilitate insertion of said flat disk portion into said canister light, said tabs resiliently pressing against an inside of said canister light.

18. The spray shield according to claim 17, wherein said radially extending tabs are separated by radially extending thin slits.

19. The spray shield according to claim 15, wherein said spray shield further comprises a package, said package sized and adapted to hold said canister light therein, said spray shield connected to said package and removable therefrom.

20. The spray shield according to claim 19, wherein said package comprises at least one panel having a hole therethrough having an identical shape as said spray shield, said spray shield connected to said panel covering said hole.

21. The spray shield according to claim 20, wherein said spray shield and said panel are connected along a line of intentional weakness for removal of said spray shield from said panel.

22. The spray shield according to claim 21, wherein said disk shaped portion comprises at least one finger hole.

23. A method for protecting an inside of a canister light from spraying, comprising the steps of:

providing a spray shield sized and shaped to interfit within an open face of said canister light;

providing compression members on a perimeter of said spray shield to press against an inside surface of said canister light once inserted therein; and

retaining said spray shield within said open face of said canister light during spraying.

24. The method according to claim 23 comprising the further steps of marking an outline of said spray shield on a panel of packaging of said canister light;

and removing said spray shield from said panel at said outline before placing said spray shield into said canister.

25. The method according to claim 24 comprising the further step of weakening said panel along said outline before removal of said spray shield.