Optical symbol (bar code) reading systems having an electro-optic receptor with embedded grating rings

• US 5,422,472 A
• Filed: 10/18/1993
• Issued: 06/06/1995
• Est. Priority Date: 12/04/1992
• Status: Expired due to Term

• Current Assignee: PTO (Safe Fleet Holdings LLC)
• Original Assignee: PTO (Safe Fleet Holdings LLC)
• Inventors: Tavislan, James M., Eastman, Jay M., Quinn, Anna M.
• Primary Examiner(s): Hajec, Donald
• Assistant Examiner(s): Frech, Karl D.
• Application Number:
  US08/138,313
• Time in Patent Office: 596 Days
• Field of Search: 235/472, 235/462, 235/473, 235/457, 359/572, 359/574, 250/216, 385/14
• US Class Current: 235/472.01
• CPC Class Codes: G02B 26/10 Scanning systems
• CPC Class Codes: G02B 27/4227 in image scanning systems
• CPC Class Codes: G06K 2007/10524 Hand-held scanners
• CPC Class Codes: G06K 2207/1013 Multi-focal
• CPC Class Codes: G06K 2207/1016 Motor control or optical moving unit control
• CPC Class Codes: G06K 7/10653 using flexible or piezoelectric means
• CPC Class Codes: G06K 7/10881 constructional details of hand-held scanners
• CPC Class Codes: G06K 7/1098 the scanning arrangement having a modular construction

Abstract

A miniature scan engine module for bar code reading and data collection systems utilizes a light source and a light collector flexurally supported on a platform which reciprocates on pivots defined by flexures. The light received from the code, as it is scanned, is collected along an optical collector having a surface area approximately equal to the surface area of one side of the scan engine. The optical collector in which the gratings are embedded faces the bar code and pivots with the scanning beam source (a laser diode). A pair of diffraction gratings in a surface of the optical collector which faces away from the code directs the incoming light so that it propagates internally in a substrate within the body of the collector, i.e. in the optic itself to photodetectors via reflective and light concentrating surfaces over the photodetector. Efficient light collection capability, without the need for special optics such as lenses and collection mirrors, enables the scan engine to be configured so that it occupies a miniature volume. A data collection system, in the form of a portable terminal, has a housing which provides the handle for a scanning accessory which is the scan engine module.

Claims

1. A scanning accessory for a portable terminal for collecting and entering data which comprises a first housing defining a receptacle and having a window and a surface defining a manually graspable handle, a miniature scan engine module having means for projecting a light beam outwardly from said module, said scan engine being disposed in said receptacle with the beam projecting through said window towards said symbol, and an electro-optical receptor in said hollow body for collecting return light from said symbol in response to illumination by said beam and providing electrical signals representing said symbol, said receptor having a photodetector, a diffraction grating having a plurality of concentric rings embedded within said receptor means for directing light diffracted by said grating to said photodetector, and means in said housing for operating said scan engine.

2. The scanning accessory according to claim 1 wherein said electro-optical receptor comprises an optical collector comprising a body having a first surface exposed to light from the symbol and a second surface spaced from said first surface, a light coupling structure along said first surface for entering the light from the symbol into said body via said first surface for propagation in said body to said second surface, said grating being disposed along said second surface, said photodetector comprising an opto-electric transducer in light receiving relationship with said first surface responsive to said return light reflected at said first surface toward said photodetector.

3. The scanning accessory according to claim 2 wherein means, including said light coupling structure, are provided for folding said light at least once in said body so that it is confined in said body and propagates to said photodetector.

4. The scanning accessory according to claim 3 wherein said means for folding said light includes said grating and a reflective coating along said first surface, said grating and coating being operative to fold said light a plurality of times in said body.

5. The scanning accessory according to claim 2 wherein body has a thickness between said first and second surfaces of about 2 mm or less.

6. The scanning accessory according to claim 2 wherein said body light coupling structure is a layer of material which is generally reflective at incidence angles greater than about 10°

measured inside the collector body and generally transmissive at incidence angles of generally less than about 10°

measured in air, said layer being disposed along said first surface, said rings being around a center, said photodetector being disposed along a line perpendicular to said second surface such that said center extends generally through said photodetector, and said first surface and layer defining an annular reflective light concentrator around said center.

7. The scanning accessory according to claim 6 wherein said grating is a diffractive axicon, said grating having lines which have a periodicity which is constant or increases or decreases in a direction radially outward of said rings to focus said light at said concentrator.

8. The scanning accessory according to claim 7 wherein said axicon has a plurality of said grating rings along said second face spaced at constant periodicity.

9. The scanning accessory according to claim 6 wherein said layer is a thin film coating on said first surface.

10. The scanning accessory according to claim 6 wherein said concentrator has an annular surface which is a parabolic cusp having a center along said center.

11. The scanning accessory according to claim 1 wherein said body has a plurality of sets of said grating rings along said second surface, and a plurality of photodetectors each responsive to light diffracted by a different one of said sets.

12. The scanning accessory according to claim 11 wherein said body is a plate having said sets symmetrically disposed about a midline of said plate, a board on which said plate is mounted with said second surface adjacent to a surface of said board.

13. The scanning accessory according to claim 1 wherein said electro-optical receptor comprises an optical collector comprising a body having a first surface exposed to light from said symbol and a second surface spaced from said first surface, said first surface being reflective and transmissive of light incident thereon at greater and less than a certain incidence angle, said light from said symbol being incident on said first surface at less than said certain angle and said light being diffracted by said grating and being incident on said first surface at greater than said certain angle, whereby light from said symbol enters into said body via said first surface for propagation in said body to said second surface, said grating being disposed paralleling said second surface, said photodetector comprising an opto-electric transducer in light receiving relationship with said first surface responsive to said return light diffracted by said grating and reflected at said first surface towards the photodetector.

14. The scanning accessory according to claim 13 wherein means including said first surface and said grating are provided for folding said light at least once in said body so that said light is confined in said body and propagates to said photodetector.

15. The scanning accessory according to claim 14 wherein said certain angle at which said first surface is generally transmissive is generally less than about 10°

measured in air and said certain angle at which said first surface is generally reflective is greater than about 10°

measured inside the collector body.

16. The scanning accessory according to claim 13 wherein said rings are around a center, said photodetector being deposed along a line perpendicular to said second surface said line extending generally through said center, and said first surface defining an annular reflective light concentrator around said center facing said photodetector.

17. The scanning accessory according to claim 16 wherein said grating is a diffractive axicon, said grating having lines which have a periodicity which is constant or increases or decreases in a direction radially outward of said rings to focus said light at said concentrator.

18. The scanning accessory according to claim 1 wherein said grating is a diffractive axicon, said grating lines having a periodicity which is constant or increases or decreases in a direction outward of said rings.

19. The scanning accessory according to claim 13 wherein said body has a plurality of sets of said embedded grating rings paralleling said second surface, and a plurality of photodetectors each responsive to light diffractive by a different one of said sets.

20. The scanning accessory according to claim 19 wherein said body is a plate and said sets are symmetrically disposed about a midline of said plate.

21. A scan engine for providing a light beam for scanning and optically readable symbol and providing signals representing said symbol in response to illumination thereof by said beam characterized in that said engine comprises an electro-optical receptor comprising an optical collector comprising a body having first surface exposed to the light from the symbol and a second surface spaced from said first surface, a plurality of grating rings about a center disposed along said second surface for diffracting light incident thereon toward said first surface, a light coupling structure along said first surface for entering the light from the symbol into said body via said first surface for propagation in said body to said second surface and having light concentrating means, where said light diffracted by said rings toward said first surface is concentrated, and said receptor further comprising a photodetector in light receiving relationship with light from said concentrating means.

22. The scan engine according to claim 21 further comprising a first support, a light source providing said light beam and mounted on said first support, said electro-optical receptor also being mounted on said first support with said first surface facing in the same direction as said beam projects, a second support, flexure means connecting said first support to said second support and a defining pivotal connection therebetween, and drive means on said supports for reciprocating said first support with respect to said second support about said pivotal connection to scan said beam and said receptor.

23. The scan engine according to claim 22 wherein said second support comprises a base, said first support comprises a board, said drive means being an electromagnetic drive having an armature on said board and a stator on said base, said armature and stator being electromagnetically coupled to each other.

24. The scan engine according to claim 22 wherein said source is a semiconductor laser device in a barrel, said barrel being attached to said first support, and an optically transmissive portion in said electro optical receptor which either contains said barrel or through which said beam passes.

25. An electro optical receptor which comprises an optical collector comprising a body having a first surface exposed to incident light and a second surface spaced from said first surface, a light coupling structure defined by material forming said first surface for entering the incident light into said body via said first surface for propagation in said body to said second surface, a diffractive element embedded within said body comprising a plurality of rings around a center, said receptor further comprising an opto-electric transducer along a line transverse to said second surface through said center and in light receiving relationship with light diffracted by said element, said light reaching said transducer after reflection at said first surface and being translated into electrical signals.

26. The receptor according to claim 25 wherein said light coupling structure is provided by said first surface which is transmissive of light incident thereon at less than a certain angle and reflective of light incident thereon at greater than said certain angle for folding said light at least once in said body so that it is confined in said body and propagates to said transducer, and a concentrator defined by said first surface for collecting and directing said light in said body towards said transducer.

27. The receptor according to claim 26 wherein said means for folding said light includes said diffractive element.

28. The receptor according to claim 26 wherein a plurality of said diffractive ring elements are provided in a plate defining said body, and a plurality of said concentrators and of said transducers in reflected light receiving relationship with said concentrators, said concentrators and said transducers being located about the centers of said elements for receiving light reflected by said concentrators.

29. The receptor according to claim 25 wherein said body is a plate having a thickness about 2 mm or less.

30. The receptor according to claim 25 wherein said material is in the form of a coating on said first surface.

31. A scan engine for providing a light beam for scanning an optically readable symbol and providing signals representing said symbol in response to illumination thereof by said beam characterized in that said engine comprises an electro-optical receptor comprising an optical collector comprising a body having a first surface exposed to the light from said symbol and on which said light from said symbol is incident and a second surface spaced from said first surface, a plurality of grating rings about a center, said rings being disposed along said second surface for diffracting light incident thereon towards that first surface, said first surface being reflective and transmissive of light incident thereon at greater and less than a certain angle, said light from said symbol being incident on said surface at less than said certain angle and said light diffracted by said grating being incident on said first surface at more than said certain angle whereby light from said symbol is entered into said body via said first surface for propagation in said body to said second surface, light concentrating means along said first surface where light diffracted by said rings towards said first surface is concentrated, said receptor further comprising a photodetector in light receiving relationship with light from said concentrating means.

32. The scan engine according to claim 31 wherein a plurality of sets of said grating rings is embedded in said body each set having a center, said first surface having a plurality of said concentrating means each concentric with said center and a plurality of photodetectors and each in light receiving relationship with light from different ones of said concentrating means.

33. The scan engine according to claim 32 wherein said plurality of sets of grating rings comprises a pair of grating rings disposes symmetrically about a bisector through said body which bisect said first surface.

34. The scan engine according to claim 33 wherein said body is a plate and said bisector is a midline of said plate.