Flashlight switch

• US 5,422,798 A
• Filed: 06/07/1993
• Issued: 06/06/1995
• Est. Priority Date: 06/07/1993
• Status: Expired due to Fees

• Current Assignee: Eveready Battery Company Incorporated (Energizer Holdings, Inc.)
• Original Assignee: Eveready Battery Company Incorporated (Energizer Holdings, Inc.)
• Inventors: Hale, Stephen M., Au, K. W., Furth, David A., Osiecki, Scott W.
• Primary Examiner(s): Lazarus, Ira S.
• Assistant Examiner(s): Cariaso, Alan B.
• Application Number:
  US08/073,140
• Time in Patent Office: 729 Days
• Field of Search: 362/204, 362/205, 362/206, 362/208, 362/202, 362/394
• US Class Current: 362/206
• CPC Class Codes: F21V 23/0414 specially adapted to be used with portable lighting devices
• CPC Class Codes: H01H 21/10 Casing of switch constituted by a handle serving a purpose other than the actuation of the switch

Abstract

A switch for use in a flashlight assembly including a tubular body for containing or receiving a power source such as at least one battery. A light assembly including a light source coupled to one end of the body, and a switch assembly closing an opposite end of the body and moveable about a longitudinal axis of the body between at least a first position for placing the light source in electrical continuity with the power source and a second position breaking the electrical continuity between the light source and the power source. The switch includes a tubular housing detachably received in the opposite end of the body and having a detent extending inwardly from an inner surface thereof. The housing concentrically receives a neck portion of an end cap which closes the housing and forms one end of the flashlight. A pair of grooves, one on each side of a cantilevered spring in the neck portion, accepts the detent extending from the housing. The grooves and spring define first and second positions for the switch. The neck portion also contains a concentric hole which receives a contact assembly for making electrical continuity between the power source in the body and the open terminal of the light source. The contact assembly is retained within the neck portion, and the end cap is retained within the housing by a retaining member snapped into the concentric hole of the end cap neck. The retaining member includes a flange which prevents withdrawal of the end cap while permitting rotation between the first and second position.

Claims

1. A flashlight, comprising:

a flashlight body for receiving a power source therein;

a light assembly including a light source coupled to said flashlight body, said light source having one terminal positioned to be in electrical contact with one pole of said power source and a second terminal positioned to be proximate an opposite pole of said power source;

a switch assembly closing one end of said flashlight body, for selectively connecting and disconnecting said light source with said opposite pole of said power source, said switch assembly includes;

a threaded housing having a first end detachably received in said flashlight body and having a tubular wall extending the length thereof defining a longitudinal axis; and

an end cap concentrically received in said tubular wall of said threaded housing and closing said flashlight body and said threaded housing, said end cap being rotatable with respect to said threaded housing about said longitudinal axis concentric with said threaded housing between a first position electrically connecting said light source and said power source, and a second position electrically disconnecting said light source and said power source.

2. The flashlight as defined in claim 1, wherein said switch assembly further includes:

a contact assembly disposed in said end cap for contacting said opposite end of said battery; and

a retaining member disposed within said end cap for retaining said end cap within said housing.

3. The flashlight as defined in claim 2, further including a contact strip extending from said light assembly substantially the length of said housing and selectively in contact with said contact assembly disposed in said cap.

4. The flashlight as defined in claim 2, wherein said switch assembly further includes;

a cam extending from an inner surface of said housing;

a cam follower of predetermined length concentrically defined on an exterior surface of said end cap for following said cam; and

a detent on said cam follower for engaging said cam and retaining said end cap in at least one of said first and second positions.

5. The flashlight as defined in claim 4, further including a projection extending from a second end of said end cap for manually rotating said end cap between said first and second positions.

6. The flashlight as defined in claim 4, further including:

a first seal disposed between said end cap and said housing; and

a second seal disposed between said housing and said body.

15. The flashlight as defined in claim 1, wherein said switch assembly is detachable from said body for inserting said power source therein.

7. A switch for selectively placing a light source in electrical communication with at least one battery disposed in a body, comprising:

a switch housing threadably coupled to said body and concentric therewith, and having a detent extending from an inner surface thereof;

an end cap having a neck portion concentrically received in said switch housing, said neck portion extending substantially through said switch housing along a longitudinal axis of said end cap and having a groove for receiving said detent to define at least a first and second rotational position of said end cap with respect to said switch housing about said longitudinal axis;

a contact assembly disposed in said neck portion of said end cap and having a first portion in electrical communication with the battery and a second portion forming a contact;

a retaining member received in said neck portion of said end cap for fixing said contact assembly therein and pivotally retaining said neck portion of said end cap within said housing; and

said end cap being manually pivotal with respect to said switch housing about said longitudinal axis between said first and second rotational positions for selectively moving said contact into said electrical communication with the light source.

8. The switch as defined in claim 7, wherein said switch housing has a longitudinal axis coincident with the body and said end cap is pivotal about said longitudinal axis.

9. The switch as defined in claim 8, wherein said end cap further includes:

a cantilever defined in said neck portion and extending parallel to said longitudinal axis for locating said detent in first and second positions on opposite sides of said cantilever.

10. The switch as defined in claim 7, wherein said retaining member is fixed in said neck portion by at least one detent extending from said retaining member and engaging at least one tab defined in said neck portion.

11. The switch as defined in claim 10, wherein said retaining member includes a circular flange having a diameter generally equal to an end of said housing within said body for preventing a withdrawal of said end cap from said housing yet permitting pivotal movement of said end cap within said housing.

12. The switch as defined in claim 7, wherein said contact assembly includes:

a first contact strip having a first end disposed within said neck portion and a second end extending outwardly from said neck portion and positioned proximate a peripheral edge of said retaining member; and

a conductive spring concentrically disposed within said neck portion and having a first end in contact with said first end of said contact strip, and a second end for engaging one pole of said battery.

13. The switch as defined in claim 7, wherein said end cap includes a grip for manually pivoting said switch between said positions.

16. The switch as defined in claim 12, further comprising:

a second contact strip extending generally the length of said housing interior and having a first end in electrical contact with the light source and a second end disposed proximate said second end of said first contact strip;

said first contact strip selectively contacting said second contact strip in a wiping action with said end cap pivoted between said positions.

14. A switch for selectively connecting and disconnecting a direct current circuit, comprising:

a housing having a cylindrical inner wall;

a detent extending from said inner wall;

an end cap having a neck portion concentrically received by said housing and extending substantially the length of said housing;

a cantilever spring disposed in a slot formed in said neck portion for defining first and second positions for said detent on opposite sides of said cantilever spring;

a contact assembly disposed within said neck portion and having a first end for contacting one end of the circuit and a second end for selectively contacting an opposite end of the circuit; and

a retaining member disposed within said neck portion and fixed therein for preventing said neck portion from being withdrawn from said housing while allowing rotation of said end cap between said first and second positions.

17. A flashlight, comprising:

a body for receiving a power source therein;

a light assembly including a light source coupled to said body, said light source having one terminal positioned to be in electrical contact with one pole of said power source and a second terminal positioned to be proximate an opposite pole of said power source;

a switch assembly closing said body, for selectively connecting and disconnecting said light source with said opposite pole of said power source, said switch assembly having a housing having a first end detachably received in said body and an end cap received in and closing said housing, said end cap being rotatable about an axis between a first position electrically connecting said light source and said power source, and a second position electrically disconnecting said light source and said power source;

a contact assembly disposed in said end cap for contacting said opposite end of said battery;

a retaining member disposed within an end of said end cap inside said body for retaining said end cap within said housing;

a contract strip extending from said light assembly substantially the length of said housing and selectively in contact with said contact assembly disposed in said end cap; and

a hydrogen absorbing device disposed in said end cap.

18. A flashlight, comprising:

a body for receiving a power source therein;

a light assembly including a light source coupled to said body, said light source having one terminal positioned to be in electrical contact with one pole of said power source and a second terminal positioned to be proximate an opposite pole of said power source;

a switch assembly closing said body, for selectively connecting and disconnecting said light source with said opposite pole of said power source and having a housing having a first end detachably received in said body and an end cap received in and closing said housing, said end cap being rotatable about an axis coincident with said housing between a first position electrically connecting said light source and said power source, and a second position electrically disconnecting said light source and said power source;

a contact assembly disposed in said end cap for contacting said opposite end of said battery;

a retaining member disposed within said end cap for retaining said end cap within said housing;

a key received in said end cap;

a flange defined at one end of said key to lie adjacent said end cap and said housing; and

a locking detent formed on said key for engaging said end cap, locking said flange adjacent said end cap and said housing.

19. A switch for selectively placing a light source in electrical communication with at least one battery disposed in a body, comprising:

a housing detachably adapted to be coupled to said body, and having a detent extending from an inner surface thereof;

an end cap having a neck portion concentrically received in said housing, said neck portion having a groove for receiving said detent to define at least a first and second position;

a contact assembly disposed in said neck portion and having a first portion in electrical communication with the battery and a second portion forming a contact;

a retaining member received in said neck portion for fixing said contact assembly within said neck portion and pivotally retaining said neck portion within said housing fixed with respect to said body;

a key slot defined in and extending through a wall of said neck portion;

a spline extending from said retaining member to be received in said key slot for orienting said retaining member in said neck portion and urging in a portion of said contact assembly toward a periphery of said neck portion; and

said end cap being manually pivotal with respect to said housing between said positions for selectively moving said contact into electrical communication with the light source.