Apparatus for and method of vacuum casting

• US 5,423,369 A
• Filed: 06/24/1993
• Issued: 06/13/1995
• Est. Priority Date: 10/25/1991
• Status: Expired due to Fees

• Current Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Original Assignee: Toyota Jidosha Kabushiki Kaisha (Toyota Motor Corporation)
• Inventors: Tamura, Shigeki, Ota, Atsushi, Uozumi, Minoru, Arakawa, Yasuyuki, Onishi, Hirokazu
• Primary Examiner(s): BATTEN JR, J REED
• Application Number:
  US08/075,555
• Time in Patent Office: 719 Days
• Field of Search: 164/63, 164/119, 164/120, 164/254, 164/306, 164/309
• US Class Current: 164/63
• CPC Class Codes: B22D 18/06 Vacuum casting, i.e. making use of vacuum to fill the mould

Abstract

In a method of vacuum casting molten metal sucked from a molten metal reservoir into a cavity held under a reduced pressure by opening a gate having been blocking the communication between the molten metal reservoir and the cavity, the trapping of gas and foreign matter in the cavity is effectively prevented. To this end, an accommodation space for accommodating gas and foreign matter is provided in the molten metal reservoir. The accommodation space is provided at a position from which the accommodated matter is not sucked into the cavity.

Claims

1. A vacuum casting apparatus comprising a cavity formed inside a casting die, pressure reducing means for reducing the pressure of the cavity, a molten metal passage capable of being communicated with and leading molten metal to the cavity, gate means for on-off switching the communication between the cavity and the molten metal passage, and a molten metal reservoir for temporarily storing the molten metal to be sucked into the cavity, characterized in that:

said molten metal reservoir is formed by making the volume of a portion of said molten metal passage higher in level than the level of said gate means to be greater than the volume of said cavity so that gas and foreign matter floating atop the molten metal stored in said molten metal reservoir does not enter said cavity even when a major portion of the molten metal stored in said molten metal reservoir is sucked into said cavity.

2. The vacuum casting apparatus as defined in claim 1, wherein said molten metal reservoir is constituted by a cylinder open at an upper end, said cylinder also serving as said gate means.

3. The vacuum casting apparatus as defined in claim 1, wherein:

said molten metal passage is constituted by a cylinder;

a first piston and a second piston are slidably accommodated in said cylinder;

said first piston constitutes said gate means;

said molten metal reservoir is formed as a space between said first piston and said second piston when the communication between said cavity and said molten metal passage is cut off by said first piston;

a branch passage branching from said cylinder is formed on the way of a stroke of said second piston;

said second piston has a piston end surface slanted toward said branch passage;

said gas and foreign matter floating atop the molten metal are brought out along said slanted surface into said branch passage during a stroke of said second piston; and

the communication between said branch passage and said molten metal reservoir is blocked at the stroke end of said second piston.

4. A method of vacuum casting molten metal comprising the steps of:

bringing gas and foreign matter floating atop molten metal stored in a molten metal reservoir into a passage branching from the reservoir while the molten metal remains in the reservoir;

cutting off communication between the passage and the reservoir; and

sucking the molten metal from the reservoir into a cavity held under a reduced pressure by opening a gate which controls the communication between the molten metal reservoir and the cavity.