Optical sensor for measuring inclination angles

• US 5,425,179 A
• Filed: 10/22/1993
• Issued: 06/20/1995
• Est. Priority Date: 10/22/1993
• Status: Expired due to Fees

• Current Assignee: Charles Machine Works Inc (Toro)
• Original Assignee: Charles Machine Works Inc (Toro)
• Inventors: Payne, David R., Nickel, Frank S.
• Primary Examiner(s): Will, Thomas B.
• Application Number:
  US08/140,743
• Time in Patent Office: 606 Days
• Field of Search: 33/366, 33/377, 356/249
• US Class Current: 33/366.16
• CPC Class Codes: G01C 2009/066 optical
• CPC Class Codes: G01C 9/20 the indication being based on the inclination of the surface of a liquid relative to its container

Abstract

A device utilized for accurately measuring inclination angles independent of roll position using optical methods, whereby an amplitude of reflected (or refracted) light rays from a surface of a gravity-leveled liquid are detected by a photo-detector. The amplitude of the detected light beam is a function of the beam'"'"'s angle of incidence to the liquid, which is proportional to the angle of the sensor'"'"'s inclination. The incline sensor includes a cylindrical symmetric vessel which is partially filled with a liquid, an axially symmetric light emitting diode (LED) and a photo-detector. The fluid is chosen to have indices of refraction of at least 1.33, or reflectivity >0.60 so that measurable refraction (or reflection) angles can be realized for the geometry of the sensor. The liquid is also chosen to have freezing and boiling points acceptable for use in the desired applications.

Claims

1. An angle sensor adapted for 360 degrees rotation about an axis to provide output indications of angles between a reference axis and the axis of rotation, comprising:

a transmitter located on the axis of rotation for transmitting energy;

a small area receiver located on the axis of rotation for receiving the energy transmitted thereto from the transmitter;

said transmitter and said receiver being immovable with respect to said sensor;

a medium that is movable with respect to said sensor, said medium being operative to change a characteristic of the transmitted energy in an amount corresponding to the angular movement of the sensor between the reference axis and the axis of rotation, before the transmitted energy reaches the receiver; and

said receiver providing the output indications of the extent of angular orientations of the sensor between the axis of rotation and the reference axis, and being independent of the rotational orientation of the sensor.

2. The angle sensor of claim 1, wherein said medium comprises a liquid.

3. The angle sensor of claim 2, wherein said energy comprises light energy, and said liquid changes an angle of reflection of the light energy between the transmitter and the receiver.

4. The angle sensor of claim 2, wherein said energy comprises light, and said liquid changes an angle of refraction of the light energy between the transmitter and the receiver.

5. The angle sensor of claim 3, wherein said medium comprises mercury for reflecting light energy from the transmitter to the receiver.

6. The angle sensor of claim 5, further including an opaque mask disposed between said transmitter and said receiver for preventing direct illumination of the receiver by the light energy transmitted by the transmitter.

7. The angle sensor of claim 6, further including a container for containing the mercury and for supporting the transmitter and the receiver, and wherein an inside surface the container is absorptive to a wavelength of light to which the receiver is responsive.

8. The angle sensor of claim 1, wherein said medium comprises a liquid, and further including a container for containing the liquid and supporting the transmitter and receiver in alignment with the axis about which said container can be rotated, thereby providing angular measurements of the sensor with respect to the axis of rotation.

9. The angle sensor of claim 8, wherein said transmitter and said receiver are mounted in alignment with a horizontal axis through said container.

10. The angle sensor of claim 4, further including a container for containing the liquid and for supporting one of the transmitter or receiver in the liquid and for supporting the other of the transmitter or receiver out of the liquid, whereby the light energy transmitted by the transmitter is refracted by a boundary surface of the liquid before being received by the receiver.

11. The angle sensor of claim 1, further including a vessel for containing a medium that is electrically conductive, and including means responsive to a pitch of the vessel for conducting electrical currents and providing a positive or a negative indication of pitch, and wherein said receiver provides an extent of the positive or negative pitch angle.

12. An angle sensor adapted for 360 degrees rotation about an axis to provide output indications of angles between a reference axis and an axis about which said angle sensor rotates, comprising:

a vessel for containing a fluid, said vessel having opposing end walls through which the axis of rotation passes;

an optical emitter for emitting energy and an optical detector for detecting the energy, each fixed to a respective said end wall of the vessel where said axis of rotation passes therethrough, and for movement thereof with the vessel; and

said fluid filling the vessel less than full and having a boundary surface for modifying an intensity characteristic of the energy in correspondence with angular orientation of the sensor with respect to the reference axis, whereby said detector detects the energy characteristics and produces an output corresponding to the angular orientation of the sensor and is independent of the rotational orientation of the angle sensor.

13. The angle sensor of claim 12, wherein said fluid comprises a liquid that refracts the emitted energy at an angle in correspondence with the angular orientation of the sensor.

14. The angle sensor of claim 13, wherein said optical emitter is emersed in said liquid and said optical detector is not emersed in said liquid.

15. The angle sensor of claim 13, wherein said optical emitter and said optical detector each include a lens for focusing the energy therebetween.

16. The angle sensor of claim 12, wherein said optical emitter and said optical detector comprise respectively a light emitting diode and a phototransistor having a small area responsive to the light emitted from the light emitting diode.

17. An angle sensor adapted for rotation about an axis and providing output indications of angular orientations with respect to a reference, comprising:

a vessel for containing a fluid, said vessel having a cylindrical shape for rotating about the axis, and having end caps fastened to the vessel for providing an enclosure;

an optical emitter for emitting energy and an optical detector for detecting the energy, each fixed to a respective said end cap of said vessel in alignment with said axis for rotational movement thereof with the vessel; and

said fluid being of the type for reflecting the emitted energy from the emitter and received by the detector in an intensity corresponding to an angular orientation of the vessel between the reference and the axis of rotation, whereby the detector produces a continuous angle output that changes only with a change in an angle between the reference and the rotational axis of the vessel, and is independent of the rotational position of the angle sensor.

18. The angle sensor of claim 17, wherein said fluid comprises mercury.

19. The angle sensor of claim 17, further including an opaque mask for preventing direct transfer of the emitted energy from the optical emitter to the optical detector, except by way of reflection from the fluid.

20. The angle sensor of claim 19, further including a support for supporting said mask between said optical emitter and said optical detector.

21. The angle sensor of claim 20, wherein said support comprises a rod constructed of a material transparent to the emitted energy, said rod extending between the optical emitter and the optical detector for supporting the mask.

22. The angle sensor of claim 17, wherein said optical emitter and said optical detector are both disposed above a boundary surface of the fluid when said angle sensor is oriented with no inclination angle with respect to the reference.

23. The angle sensor of claim 19, wherein said mask comprises an opaque paint on a surface of the optical emitter.

24. The angle sensor of claim 18, further including at least two conductors responsive to the orientation of the mercury within the vessel for providing a positive or negative angle of pitch of the angle sensor.

25. The angle sensor of claim 17, wherein said optical emitter and said optical detector comprise respectively a light emitting diode and a phototransistor having a small area responsive to the light emitted from the light emitting diode.