Connector system having switching and testing functions using tapered spring contact elements and actuators therefor

• US 5,425,649 A
• Filed: 10/26/1993
• Issued: 06/20/1995
• Est. Priority Date: 06/13/1989
• Status: Expired due to Term

• Current Assignee: General DataComm, Inc. (General DataComm Industries, Inc.)
• Original Assignee: General DataComm, Inc. (General DataComm Industries, Inc.)
• Inventors: Reymond, Welles
• Primary Examiner(s): Abrams, Neil
• Application Number:
  US08/143,443
• Time in Patent Office: 602 Days
• Field of Search: 439/189, 439/188, 439/516, 439/482
• US Class Current: 439/189
• CPC Class Codes: H01L 24/72 Detachable connecting means consisting of mechanical auxiliary parts connecting the device, e.g. pressure contacts using springs or clips
• CPC Class Codes: H01L 2924/01005 Boron [B]
• CPC Class Codes: H01L 2924/01006 Carbon [C]
• CPC Class Codes: H01L 2924/01027 Cobalt [Co]
• CPC Class Codes: H01L 2924/01033 Arsenic [As]
• CPC Class Codes: H01L 2924/01082 Lead [Pb]
• CPC Class Codes: H01R 12/58 terminals for insertion into holes
• CPC Class Codes: H01R 12/714 with contacts abutting directly the printed circuit; Button contacts therefore provided on the printed circuit
• CPC Class Codes: H01R 13/2421 using coil springs
• CPC Class Codes: H01R 13/2464 characterized by the contact point
• CPC Class Codes: H01R 43/16 for manufacturing contact members, e.g. by punching and by bending
• CPC Class Codes: H05K 2201/10393 Clamping a component by an element or a set of elements
• CPC Class Codes: H05K 2203/176 Removing, replacing or disconnecting component; Easily removable component thermal arrangements, e.g. to prevent overheating H05K1/0201
• CPC Class Codes: H05K 3/325 by abutting or pinching, i.e. without alloying process; mechanical auxiliary parts therefor adaptations of leads inserted in holes for press-fit connections H05K3/308

Abstract

A connector system having an electrical switch capability for connecting a first electrical conductor to a second electrical conductor is provided and includes a spring biased contact element having a first portion for making electrical contact with the first electrical conductor, a second tapered contact portion for mating with a conductive rim of a hole of the second conductor, and a spring portion for biasing the tapered contact portion in the closed position where the second tapered contact portion mates with the conductive rim, and an actuation member for bringing the tapered contact portion into the open position. The actuation member may be a plunger or the like which enters the hole with which the tapered contact portion is mated from the rear side and pushes the tapered contact portion out of contact. The actuation member may have its own electrical characteristics for test purposes, and may be insulated just for opening the circuit, or appropriately insulating and conductive to form a new circuit path. The actuation member may make electrical contact with either the tapered contact portion or the conductive rim either before or after the connection between the tapered contact and the conductive rim is broken. The connector system typically connects several first conductors with several respective second conductors and allows selective switching/testing of one or more individual connections without disturbing the other connections.

Claims

1. An electrical connector system for coupling a first connector having a plurality of first electrical contact elements with a second connector having a plurality of second electrical contact elements including means for selectively uncoupling individual first contact elements from individual second contact elements, said connector system comprising:

a) a first connector having a plurality of spring biased first contact elements each having a tapered contact area;

b) a second connector having a plurality of holes each having a front end and a rear end with a conductive rim around said front end, each of said conductive rims forming one of said second contact elements;

said plurality of spring biased first contact elements being arranged on said first connector such that when said first connector and said second connector are brought into aligned proximity each of said tapered contact areas of said plurality of spring biased first contact elements enters a respective one of said plurality of holes in said second connector through said front ends of said holes and engages a respective one of said conductive rims; and

c) a non-conductive switching actuator removably insertable in one of said plurality of holes through said rear end of said hole to selectively disengage one of said tapered contact areas from a respective conductive rim by moving said one of said tapered contact areas axially relative to said hole.

2. A connector system according to claim 1, wherein:

said first connector comprises a printed circuit board card and said plurality of spring biased first contact elements are arranged along an edge of said card.

3. A connector system according to claim 1, wherein:

said tapered contact area is conical.

4. A connector system according to claim 2, wherein:

said second connector comprises a board and when said first and second connector are brought into aligned proximity said card and said board are substantially perpendicular to each other.

5. A connector system according to claim 1, wherein:

each of said holes has a second conductive rim on said rear end thereof and each conductive rim is electrically coupled with a corresponding second conductive rim.

6. A connector system according to claim 1, wherein:

said non-conductive switching actuator is a cylindrical member.

7. A connector system according to claim 6, wherein:

said non-conductive switching actuator frictionally engages one of said plurality of holes and includes a flanged end to prevent it from passing through one of said plurality of holes.

8. A connector system according to claim 6, wherein:

said cylindrical member is hollow.

9. An electrical connector system for coupling a first connector having a plurality of first electrical contact elements with a second connector having a plurality of second electrical contact elements including means for selectively uncoupling individual first contact elements from individual second contact elements, said connector system comprising:

a) a first connector having a plurality of spring biased first contact elements each having a tapered contact area;

b) a second connector having a plurality of holes each having a front end and a rear end with a conductive rim around said front end, each of said conductive rims forming one of said second contact elements;

said plurality of spring biased first contact elements being arranged on said first connector such that when said first connector and said second connector are brought into aligned proximity each of said tapered contact areas of said plurality of spring biased first contact elements enters a respective one of said plurality of holes in said second connector through said front ends of said holes and engages a respective one of said conductive rims; and

c) a non-conductive switching actuator removably insertable in one of said plurality of holes through said rear end of said hole to selectively disengage one of said tapered contact areas from a respective conductive rim, wherein

said non-conductive switching actuator includes an inner conductive member for contacting a respective one of said tapered contact areas.

10. A connector system according to claim 9, wherein:

said non-conductive switching actuator is a cylindrical member.

11. A connector system according to claim 10, wherein:

said cylindrical member and said inner conductive member are arranged such that said inner conductive member contacts one of said tapered contact areas after said cylindrical member disengages said one of said tapered contacts from its respective conductive rim.

12. A connector system according to claim 10, wherein:

said cylindrical member and said inner conductive member are arranged such that said inner conductive member contacts one of said tapered contact areas before said cylindrical member disengages said one of said tapered contacts from its respective conductive rim.

13. A connector system according to claim 11, wherein:

said cylindrical member has an upper engaging edge,

said inner conductive member comprises a conductive cylinder with an upper conductive edge, and

said inner conductive cylinder is mounted inside said cylindrical member with its upper conductive edge below said upper engaging edge of said cylindrical member.

14. A connector system according to claim 12, wherein:

said cylindrical member has an upper engaging edge,

said inner conductive member comprises a conductive cylinder with an upper conductive edge, and

said inner conductive cylinder is slideably mounted inside said cylindrical member.

15. An electrical connector system for coupling a first connector having a plurality of first electrical contact elements with a second connector having a plurality of second electrical contact elements including means for selectively uncoupling individual first contact elements from individual second contact elements, said connector system comprising:

a) a first connector having a plurality of spring biased first contact elements each having a tapered contact area;

b) a second connector having a plurality of holes each having a front end and a rear end with a conductive rim around said front end, each of said conductive rims forming one of said second contact elements;

said plurality of spring biased first contact elements being arranged on said first connector such that when said first connector and said second connector are brought into aligned proximity each of said tapered contact areas of said plurality of spring biased first contact elements enters a respective one of said plurality of holes in said second connector through said front ends of said holes and engages a respective one of said conductive rims; and

c) a non-conductive switching actuator removably insertable in one of said plurality of holes through said rear end of said hole to selectively disengage one of said tapered contact areas from a respective conductive rim, wherein

each of said holes has a second conductive rim on said rear end thereof and each conductive rim is electrically coupled with a corresponding second conductive rim, and

said non-conductive switching actuator is provided with a conductive base for contacting said second conductive rim.

16. A connector system according to claim 15, wherein:

said non-conductive switching actuator comprises a conductive conical base with a non-conductive apex extension.

17. A connector system according to claim 16, wherein:

said apex extension is cylindrical.