Reloadable injector

• US 5,425,715 A
• Filed: 08/05/1993
• Issued: 06/20/1995
• Est. Priority Date: 08/05/1993
• Status: Expired due to Term

• Current Assignee: Meridian Medical Technologies Incorporated
• Original Assignee: Survival Technology, Inc. (Meridian Medical Technologies Incorporated)
• Inventors: Pearson, William R., Dalling, N. Lawrence
• Primary Examiner(s): WEISS, JOHN
• Application Number:
  US08/102,257
• Time in Patent Office: 684 Days
• Field of Search: 604/131, 604/134, 604/135, 604/136, 604/142, 604/148, 604/157, 604/156, 604/192, 604/197
• US Class Current: 604/136
• CPC Class Codes: A61M 2005/202 cocking means, e.g. to bias the main drive spring of an injector
• CPC Class Codes: A61M 2005/2073 preventing premature release, e.g. by making use of a safety lock
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/24 Ampoule syringes, i.e. syringes with needle for use in combination with replaceable ampoules or carpules, e.g. automatic ampoules or carpules A61J1/06
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user

Abstract

A reloadable automatic injector comprises a reusable power pack assembly for effectuating multiple injection operations. The power pack assembly includes an outer body and an energy releasing assembly disposed within the body. The energy releasing assembly is capable of providing multiple energy releasing strokes. A disposable cartridge assembly is provided which is engageable with the power pack assembly and forms an elongate injection assembly therewith. The cartridge assembly is adapted to receive energy from the power pack during one of the energy releasing strokes. The cartridge assembly includes a housing in which a charge of medicament and a needle is contained. A plunger is disposed within the housing for forcing the medicament through the needle. The cartridge assembly receives energy from the power pack assembly during one of the energy releasing strokes to enable the needle to project from the protected position to an unprotected projecting position from the housing and to enable the plunger to force the medicament through the needle. In addition, a needle return spring is provided for returning the needle from the unprotected position to the protected position within the housing so that the housing provides the needle with a rigid protective outer covering for sanitary disposal of the cartridge assembly.

Claims

1. An automatic injector comprising:

a reusable power pack assembly including a body and an energy releasing assembly carried by said body, said energy releasing assembly capable of providing multiple energy releasing strokes; and

a disposable cartridge assembly adapted to be positioned in functionally cooperative relation with said power pack assembly to effectuate an injection operation therewith during one of said energy releasing strokes, said cartridge assembly comprising

(i) a rigid housing,

(ii) a container disposed within said rigid housing,

(iii) a single charge of medicament normally contained within said container,

(iv) a needle held in a normally protected position within said housing and adapted to communicate with said charge of medicament normally contained in said container, said needle being movable from said protected position within said housing to an unprotected projecting position from said housing in response to one of said energy releasing strokes,

(v) a plunger disposed within said container and movable therethrough in response to one of said energy releasing strokes to force said medicament through said needle when said needle is moved into said unprotected projecting position from said housing, and

(vi) a needle return spring constructed and arranged to move said needle from said unprotected projecting position to said protected position within said rigid housing,

said disposable cartridge assembly being movable out of said functionally cooperative relation with said power pack assembly so that after said injection operation said cartridge assembly can be discarded as a separate unit from said power pack assembly with said rigid housing preventing unwanted contact with said needle disposed in said protected position therein, said energy releasing assembly carried by said body being maintained with said body after said injection operation for use with another cartridge assembly to effectuate another injection operation.

2. A reloadable automatic injector as claimed in claim 1, wherein said needle is mounted on a forward end of said container, and wherein said needle return spring moves said container rearwardly within said housing together with said needle after said disposable cartridge assembly is moved out of said functionally cooperative relation with said power pack assembly.

3. A reloadable automatic injector as claimed in claim 1, wherein said return spring is in a normally relaxed condition prior to said injection operation, said return spring receiving energy from said energy releasing assembly so as to become compressed during said one of said energy releasing strokes.

4. A reloadable automatic injector as claimed in claim 3, wherein said return spring decompresses, after being compressed during said one of said energy releasing strokes, to return said needle to said protected position within said housing.

5. A reloadable automatic injector as claimed in claim 4, wherein movement of said disposable cartridge assembly out of said functionally cooperative relation with said power pack assembly causes said return spring to decompress to return said needle to said protected position within said housing.

6. A reloadable automatic injector as claimed in claim 1, wherein said energy releasing assembly comprises an injection spring and a piston, said injection spring being operable to drive said piston forwardly through said container during said one of said energy releasing strokes.

7. A reloadable automatic injector as claimed in claim 6, wherein said piston engages and moves said plunger through said container during said one of said energy releasing strokes to enable said plunger to force said medicament through said needle.

8. A reloadable automatic injector as claimed in claim 6, wherein said injection spring is compressed prior to said one of said energy releasing strokes in response to said cartridge assembly being positioned in functionally cooperative relation with said power pack assembly.

9. A reloadable automatic injector as claimed in claim 6, wherein said injection spring operates to compress said return spring during said one of said energy releasing strokes, said return spring being decompressed as a result of the disengagement of said cartridge assembly with said power pack assembly to return said needle to said protected position within said housing.

10. A reloadable automatic injector as claimed in claim 1, wherein the charge of medicament is forwardly confined within said housing by a seal member which is conditionable to permit said medicament to enter a rearward end of said needle during said injection operation.

11. A reloadable automatic injector as claimed in claim 1, wherein said container is made from a glass material.

12. A method for performing successive injection operations comprising the steps of:

performing a predetermined actuating procedure on a power pack assembly when said power pack assembly is in functionally cooperable relation with a cartridge assembly, said power pack assembly being capable of effectuating multiple injection operations;

moving a needle from a protected position within a housing of said cartridge assembly to an unprotected projecting position in which the needle projects from the housing in response to said predetermined actuating procedure;

dispensing a medicament through said needle;

moving said power pack assembly out of said functionally cooperable relation with said cartridge assembly;

returning said needle to said protected position within said housing; and

moving said power pack assembly into said functionally cooperable relation with another cartridge assembly.

13. The method as claimed in claim 12, further comprising the step of compressing a power spring carried by said power pack assembly when said power pack assembly is moved into said functionally cooperable relation with said cartridge assembly.

14. The method according to claim 13, further comprising the step of releasing said power spring in response to said predetermined actuating procedure to effectuate one of said injection operations.