Positive temperature coefficient thermistor heat generator

• US 5,428,206 A
• Filed: 10/19/1993
• Issued: 06/27/1995
• Est. Priority Date: 03/28/1992
• Status: Expired due to Term

• Current Assignee: Murata Manufacturing Co Limited
• Original Assignee: Murata Manufacturing Co Limited
• Inventors: Wakabayashi, Asami, Uchida, Katsuyuki
• Primary Examiner(s): Paschall, Mark H.
• Application Number:
  US08/133,189
• Time in Patent Office: 616 Days
• Field of Search: 219/491, 219/494, 219/505, 219/504, 219/483, 219/486, 219/511, 219/512, 219/485
• US Class Current: 219/505
• CPC Class Codes: G05D 23/1931 to control the temperature of one space
• CPC Class Codes: G05D 23/2401 using a heating element as a sensing element
• CPC Class Codes: H05B 1/0213 using bimetallic elements
• CPC Class Codes: H05B 1/0219 actuated by modification of the magnetic properties of a material
• CPC Class Codes: H05B 3/141 Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds

Abstract

A heat generator is formed to quickly raise the temperature of an object to be heated to a target level and then maintain the temperature of the object at the target level. The heat generator includes a high output heating element for heating the object to be heated, a temperature controller which is thermally coupled with the object and connected in series with the high output heating element for deenergizing the high output heating element when the temperature of the object exceeds the target level while energizing the high output heating element when the temperature of the object is reduced from the target level by a prescribed value, and a positive temperature coefficient thermistor which is thermally coupled with the object and connected in parallel with the high output heating element and the temperature controller, the thermistor having a Curie point set so as to produce an output capable of maintaining the object at the target temperature even when the high output heating element is deenergized.

Claims

1. A positive temperature coefficient thermistor heat generator comprising:

a high output heating element for heating an object to be heated;

temperature control means being thermally coupled with said object and connected in series with said high output heating element for deenergizing said high output heating element when the temperature of said object exceeds a target temperature while energizing said high output heating element when the temperature of said object is reduced from said target temperature by a prescribed value; and

a positive temperature coefficient thermistor being connected in parallel with said high output heating element and said temperature control means and thermally coupled with said object, a Curie point of said positive temperature coefficient thermistor being set so as to extract an output for maintaining said object at said target temperature even when said high output heating element is not energized.

2. A positive temperature coefficient thermistor heat generator in accordance with claim 1, wherein said high output heating element is a second positive temperature coefficient thermistor, a Curie point of which is so set as to extract an output being higher than that required for maintaining said object at said target temperature.

3. A positive temperature coefficient thermistor heat generator in accordance with claim 2, wherein said Curie point of said second positive temperature coefficient thermistor is set to be higher than that of said positive temperature coefficient thermistor being connected in parallel with said second thermistor and said temperature control means.

4. A positive temperature coefficient thermistor heat generator in accordance with claim 1, wherein said temperature control means is a bimetal member being deformed to deenergize to said high output heating element when the temperature of said object exceeds said target level while returning to a prescribed shape to energize said high output heating element when the temperature of said object is reduced from said target level by said prescribed value.

5. A positive temperature coefficient thermistor heat generator in accordance with claim 1, wherein said high output heating element is a heat generating resistor generating heat by energization.

6. A positive temperature coefficient thermistor heat generator in accordance with claim 5, wherein said heat generating resistor is a foil heater.

7. A heat generator comprising:

a high output heating element for heating an object;

a temperature controller thermally coupled with the object and connected to the high output heating element to deenergize the high output heating element when the object reaches a target temperature; and

a positive thermal coefficient thermistor being connected to the high output heating element and the temperature controller and thermally coupled with the object so that the high output heating element and the positive thermal coefficient thermistor jointly heat the object, the positive thermal coefficient thermistor being formed so as to reduce an amount of power consumed by the positive thermal coefficient thermistor when a temperature of the positive thermal coefficient thermistor is within a temperature control region and to maintain the object at the target temperature even when the high output heating element has been deenergized by the temperature controller in response to the object reaching the target temperature.

8. The heat generator of claim 7, wherein the temperature controller is adapted to energize the high output heating element when the temperature of the object falls below the target temperature by a predetermined amount.

9. The heat generator of claim 7, wherein the positive thermal coefficient thermistor is connected in parallel with the high output heating element.

10. The heat generator of claim 7, wherein the temperature controller is connected in series with the high output heating element.

11. The heat generator of claim 7, wherein the positive thermal coefficient thermistor has a Curie point that is set so that heat output from the positive thermal coefficient thermistor maintains the object at the target temperature even when the high output heating element has been deenergized by the temperature controller.

12. The heat generator of claim 7, wherein the temperature controller comprises a bimetal member being deformable to deenergize the high output heating element when the temperature of the object reaches the target temperature and resilient to return to a desired shape to energize the high output heating element when the temperature of the object falls below the target temperature by a predetermined amount.

13. The heat generator of claim 7, wherein the positive thermal coefficient thermistor and the high output heating element cooperate to jointly heat the object when a temperature of the object is below the target temperature.

14. The heat generator of claim 7, wherein the high output heating element comprises a second positive temperature coefficient thermistor having a Curie point that is set to produce an output that is higher than that required for maintaining the object at the target temperature.

15. The heat generator of claim 14, wherein the Curie point of the second positive coefficient thermistor is set to be higher than that of the positive coefficient thermistor connected to the second thermistor and the temperature controller.

16. The heat generator of claim 11, wherein the high output heating element comprises a heating generating resistor.

17. The heat generator of claim 16, wherein the heat generating resistor is a foil heater.

18. A method of heating an object, the method comprising the steps of:

supplying power to a high output heating element and a positive thermal coefficient thermistor each thermally coupled to the object so that the high output heating element and the positive thermal coefficient thermistor jointly heat the object;

damping power consumption of the positive thermal coefficient thermistor when a temperature of the positive thermal coefficient thermistor is within a temperature control region;

stopping a supply of power to the high output heating element when a temperature of the object reaches a target temperature;

maintaining the object at the target temperature by continuing the supply of power to the positive thermal coefficient thermistor.

19. The method of claim 18, further comprising the step of re-establishing the supply of power to the high output heating element in response to the temperature of the object falling below the target temperature by a predetermined amount.

20. The method of claim 18, wherein the high output heating element comprises a second positive thermal coefficient thermistor which has a Curie point set to be higher than that of the positive coefficient thermistor.