Current sharing signal coupling/decoupling circuit for power converter systems

• US 5,428,523 A
• Filed: 03/30/1993
• Issued: 06/27/1995
• Est. Priority Date: 03/30/1993
• Status: Expired due to Fees

• Current Assignee: Acbel Polytech Incorporated
• Original Assignee: RO Associates
• Inventors: McDonnal, John E.
• Primary Examiner(s): Dougherty, Thomas M.
• Assistant Examiner(s): BERHANE, ADOLF D
• Application Number:
  US08/039,969
• Time in Patent Office: 819 Days
• Field of Search: 307/58, 307/82, 307/80, 363/71, 363/72, 363/98, 363/132, 363/65, 323/272
• US Class Current: 363/71
• CPC Class Codes: H02J 1/001 Hot plugging or unplugging of load or power modules to or from power distribution networks
• CPC Class Codes: H02J 1/10 Parallel operation of dc sources
• CPC Class Codes: H02J 1/102 being switching converters H02J1/108, H02J1/12 take precedence

Abstract

An improved current sharing signal coupling/decoupling circuit for power converter systems, including the provision of an individual current sharing signal coupling/decoupling circuit for each module of a number of parallel connected modules, each circuit providing an interface between a module'"'"'s "current sharing signal" port and a common connection bus. The signal coupling/decoupling circuits also share a common ground noted in the disclosure as "current sharing signal ground". The signal coupling/decoupling circuit includes a comparator, a bi-directional switch and a variable voltage reference. The comparator senses the difference between the voltage on the common connection bus, the "common current sharing signal," less an amount set by the variable voltage reference circuit, and the voltage on the module current sharing signal port, the "module current sharing signal". If the module current sharing signal drops below the common current sharing signal, the comparator activates the bi-directional switch, disconnecting the module current sharing signal port from the common connection bus, allowing the remaining parallel connected modules to continue normal operation, thus providing a system that is tolerant of individual module faults. If n modules are the minimum number required to meet a system'"'"'s current output specification, then the use of n+1, n+2, . . . n+N modules with corresponding current coupling/decoupling circuits will allow for continued operation of the system in the event of failure of 1, 2, . . . N modules, the system reliability increasing with the number of modules in excess of n.

Claims

1. A circuit for coupling/decoupling the current sharing signal terminal of a power converter module to an interconnecting bus in a power supply system including a plurality of current mode controlled power converter modules normally having their current sharing signal terminals connected to the interconnecting bus, the output terminals of said modules being connected in parallel to energize a common load, the circuit comprising:

reference means for developing a reference voltage;

comparator means for comparing the voltage developed at the current sharing signal terminal of a corresponding power converter module to said reference voltage and operative to generate a control signal having a first signal state when a first predetermined difference indicative of normal operation of the module is detected between the compared voltages, and having a second signal state when a second predetermined difference indicative of a malfunctioning module is detected between the compared voltages; and

switching means responsive to said control signal and operative to connect said current sharing signal terminal to said interconnecting bus when said control signal is of said first signal state, and to disconnect said current sharing signal terminal from said interconnecting bus when said control signal is of said second signal state, whereby in the event said corresponding power converter module malfunctions, it will be effectively disconnected from the system.

2. A circuit as recited in claim 1 wherein said reference means is coupled to said interconnecting bus and is operative to cause said reference voltage to have a predetermined relationship to the voltage appearing on said interconnecting bus.

3. A circuit as recited in claim 1 wherein said reference means develops a first reference voltage and a second reference voltage, said second reference voltage being different than said first reference voltage, and wherein said comparator means compares the voltage developed at the current sharing signal terminal of the corresponding power converter module to both said first reference voltage and said second reference voltage, and generates said control signal of said first signal state when the voltage developed at the current sharing signal terminal lies between said first reference voltage and said second reference voltage, and generates said control signal of said second signal state when said voltage developed at the current sharing signal terminal lies outside the range between the first reference voltage and the second reference voltage.

4. A circuit as recited in claim 1 wherein said switching means is a bi-directional electronic device allowing current to flow in either direction therethrough.

17. A circuit as recited in claim 2 wherein said switching means is a bi-directional electronic device allowing current to flow in either direction therethrough.

18. A circuit as recited in claim 3 wherein said switching means is a bi-directional electronic device allowing current to flow in either direction therethrough.

5. A power supply system comprising:

a plurality of current mode controlled power converter modules each having a current sharing signal terminal and a power output terminal, the power output terminals being connected together and adapted to power a common load;

an interconnecting bus; and

a plurality of current sharing signal coupling/decoupling circuits each of which is associated with one of said modules, each said circuit including

reference means for developing a reference voltage;

comparator means for comparing the voltage developed at the current sharing signal terminal of the associated power converter module to said reference voltage and operative to generate a control signal having a first signal state when a first predetermined difference indicative of normal operation of the associated module is detected between the compared voltages, and having a second signal state when a second predetermined difference indicative of a malfunctioning module is detected between the compared voltages; and

switching means responsive to said control signal and operative to connect said current sharing signal terminal to said interconnecting bus when said control signal is of said first signal state, and to disconnect said current sharing signal terminal from said interconnecting bus when said control signal is of said second signal state, whereby in the event the associated power converter module malfunctions, it will be effectively disconnected from the system.

6. A power supply system as recited in claim 5 and further comprising power monitoring, system control means for monitoring the power supplied by said power supply system and operative to cause selected ones of said control circuits to disconnect its associated power converter module from said system as required to maintain operation of said power supply system at a predetermined efficiency.

7. A power supply system as recited in claim 6 wherein said power monitoring, system control includes logic circuitry connected to the current sharing signal terminal of each said module, and is operative to cause a selected module to be effectively disconnected from the system by changing the voltage level at the selected terminal to a value sufficient to cause the associated comparator means to generate a control signal of said second signal state.

8. A power supply system as recited in claim 5 wherein said reference means is coupled to said interconnecting bus and is operative to cause said reference voltage to have a predetermined relationship to the voltage appearing on said interconnecting bus.

9. A power supply system as recited in claim 5 wherein said reference means develops a first reference voltage and a second reference voltage, said second reference voltage being different than said first reference voltage, and wherein said comparator means compares the voltage developed at the current sharing signal terminal of the associated power converter module to both said first reference voltage and said second reference voltage, and generates said control signal of said first signal state when the voltage developed at the current sharing signal terminal lies between said first reference voltage and said second reference voltage, and generates said control signal of said second signal state when said voltage developed at the current sharing signal terminal lies outside the range between the first reference voltage and the second reference voltage.

10. A power supply system as recited in claim 5 wherein each said module further includes an output sense port, and wherein said system further comprises:

a plurality of start-up assist circuits each of which is connected between the sense port and output terminal of an associated module and the load, said start-up circuits being operative to assure start-up of the associated module each time it is connected into the system.

11. A power supply system as recited in claim 10 wherein each said start-up circuit includes a first resistance means connected between an associated sense port and the load, and a second resistance means connected between said associated sense port and an associated output port.

12. A power supply system as recited in claim 10 wherein said system further comprises:

a plurality of load decoupling means each of which is associated with one of said modules and is connected between the associated output terminal and the load.

13. A power supply system as recited in claim 12 wherein said load decoupling means includes an ORing diode.

14. A power supply system as recited in claim 12 and further comprising power monitoring, system control means for monitoring the power supplied by said power supply system and operative to cause selected ones of said control circuits to disconnect its associated power converter module from said system as required to maintain operation of said power supply system at a predetermined efficiency.

15. A power supply system as recited in claim 14 wherein said reference means is coupled to said interconnecting bus and is operative to cause said reference voltage to have a predetermined relationship to the voltage appearing on said interconnecting bus.

16. A power supply system as recited in claim 14 wherein said reference means develops a first reference voltage and a second reference voltage, said second reference voltage being different than said first reference voltage, and wherein said comparator means compares the voltage developed at the current sharing signal terminal of the associated power converter module to both said first reference voltage and said second reference voltage, and generates said control signal of said first signal state when the voltage developed at the current sharing signal terminal lies between said first reference voltage and said second reference voltage, and generates said control signal of said second signal state when said voltage developed at the current sharing signal terminal lies outside the range between the first reference voltage and the second reference voltage.