Fail safe obstruction detector for door operators and door operator system incorporating such detector

• US 5,428,923 A
• Filed: 08/24/1993
• Issued: 07/04/1995
• Est. Priority Date: 02/25/1991
• Status: Expired due to Term

• Current Assignee: GMI Holdings Incorporated (Sanwa Holdings Corp.)
• Original Assignee: GMI Holdings Incorporated (Sanwa Holdings Corp.)
• Inventors: Waggamon, Dennis W.
• Primary Examiner(s): Cuomo, Peter M.
• Assistant Examiner(s): REDMAN, JERRY E
• Application Number:
  US08/111,154
• Time in Patent Office: 679 Days
• Field of Search: 49/25, 49/26, 49/27, 49/28, 49/31, 318/468, 318/469, 318/286, 318/266, 340/555, 340/556, 340/557, 340/650, 340/652, 250/221, 250/222.1
• US Class Current: 49/28
• CPC Class Codes: E05F 15/43 responsive to disruption of energy beams, e.g. light or sound
• CPC Class Codes: E05F 2015/436 the beam being parallel to the wing edge
• CPC Class Codes: E05F 2015/487 Fault detection of safety edges
• CPC Class Codes: E05Y 2600/45 in or on the fixed frame
• CPC Class Codes: E05Y 2900/00 Application of doors, windows, wings or fittings thereof
• CPC Class Codes: E05Y 2900/106 for garages
• CPC Class Codes: E06B 9/80 Safety measures against dropping or unauthorised opening; Braking or immobilising devices; Devices for limiting unrolling securing devices or arrangements for direct manual operation E06B9/78
• CPC Class Codes: H02H 5/10 responsive to mechanical injury, e.g. rupture of line, breakage of earth connection

Abstract

The light beam in an obstruction detector is coded into packets of pulses by a transmitter according to a code generated only by the transmitter. When the light beam is received, the receiver recovers the code signal and supplies it to a code detection circuit. In one preferred embodiment, to detect the code, the code detection circuit supplies the code signal and a delayed version of the code signal to an "exclusive or" gate. In another embodiment, a frequency detection circuit determines whether the code signal detected by the receiver is within a predetermined permissible range. If the code is not present, the door operator system reverses the door if it is closing, and prevents the door from closing if it already is in the up position, or if it is opening. The door operator system will operate in this way not only in response to obstructions, but also, in response to errors and malfunctions in the wiring to the transmitter and receiver, and in the transmitter and receiver themselves.

Claims

1. A door operator system comprising:

control means for controlling the opening and closing of a door across a door threshold;

a coded wave transmitter for providing a coded wave;

a wave receiver for providing a coded control signal in response to receipt of said coded wave, the presence of an obstruction in said door threshold preventing said receipt;

control signal detection means for detecting said coded control signal and providing an "unsafe" signal to said control means if no coded control signal is detected; and

wiring between said receiver and said detection means, said coded control signal being chosen to differ from a short circuit and an open circuit signal produced by an error or fault in said transmitter, receiver or wiring.

2. A door operator system according to claim 1, wherein said wave is an optical wave.

3. A door operator system according to claim 1, wherein said wave is an infrared wave.

4. A door operator system according to claim 1, wherein said coded wave comprises packets of wave pulses.

5. A door operator system according to claim 1, wherein said control signal detection means comprises means to delay said coded control signal to provide a delayed signal and means to "exclusive or" said coded control signal and said delayed signal to provide said "unsafe" signal.

6. A door operator system comprising:

control means for controlling the opening and closing of a door across a door threshold, said control means being located remotely from said threshold;

a coded light beam transmitter located proximately to said threshold, said transmitter providing a coded light beam of packets of light pulses and being powered from said control means, said packets having a period;

a coded light beam receiver located proximately to said threshold, said receiver providing a control signal having said period when said coded light beam is received by said receiver and being powered from said control means, the presence of an obstruction preventing the receipt of said coded light beam;

control signal detection means having means to delay said control signal to provide a delayed signal and means to "exclusive or" said control signal and said delayed signal to provide an "unsafe" signal to said control means, said control signal detection means being located proximately to said control means, said control signal detection means, said transmitter and said receiver being powered from said control means; and

wiring between said receiver and said control signal detection means, said control signal being chosen to differ from a short circuit and an open circuit signal produced by an error or fault in said transmitter, receiver or wiring.

7. A door operator system for opening and closing a door across a door threshold, said system comprising:

a transmitter for generating an intelligibly encoded signal and transmitting said signal across a door threshold;

a receiver adapted to detect an intelligibly encoded signal transmitted by said transmitter and to provide a representative signal representative of detection of said signal transmitted by said transmitter;

control means, connected to said receiver by wiring, for controlling opening and closing of a door in a manner to at least prevent closure of the door in the absence of a representative signal from said receiver, said control means including

a signal detector for detecting the presence or absence of a representative signal from said receiver over said wiring and providing a signal indicative of safe conditions at said threshold when said signal detector detects the presence of a representative signal, and a signal indicative of unsafe conditions at said threshold when said signal detector detects the absence of a representative signal from said receiver over said wiring, and

a means for at least preventing closure of the door in response to a signal indicative of unsafe conditions from said signal detector, said representative signal providable by said receiver being different from signals producible by faulty operation of said transmitter, said receiver, and said wiring between said receiver and said control means.

8. A door operator system as claimed in claim 7, wherein

said transmitter includes an oscillator for generating a first repetitive signal at a first predetermined frequency, means for generating a second repetitive signal at a second predetermined frequency, means for combining said first and second repetitive signals to provide said intelligibly encoded signal of said transmitter, and means for an optically transmitting said intelligibly encoded signal, and

said receiver includes optical receiving means, a detector corrected to said optical receiving means for detecting said second repetitive signal in an intelligibly encoded signal from said transmitter and applying means for applying said second repetitive signal to said control means, over said wiring, as said representative signal of said receiver.

9. A door operator system as claimed in claim 8, wherein said means for generating said second repetitive signal includes a coding oscillator connected to said oscillator for generating said first repetitive signal.

10. A door operator system as claimed in claim 8, wherein said means for generating said second repetitive signal includes a frequency divider means connected to said oscillator, said frequency divider means generating said second repetitive signal based upon said first repetitive signal.

11. A door operator system as claimed in claim 10, wherein said frequency divider means comprises a frequency divider connected to receive said first repetitive signal from said oscillator, a logic gate having a first input connected to an output of said frequency divider, and a diode array connected between at least one other output of said frequency divider and a second input of said logic gate, said frequency divider applying said first repetitive signal to said first input of said logic gate, and said frequency divider and said diode array applying said second repetitive signal to said second input of said gate.

12. A door operator system as claimed in claim 11, wherein said first repetitive signal has a frequency of about 96 kHz and a duty cycle of about 50% and said second repetitive signal has frequency of about 375 Hz and a duty cycle with a high time of about 167 microseconds and a low time of about 2.49 milliseconds.

13. A door operator system as claimed in claim 8, wherein said detector of said receiver includes an integrator.

14. A door operator system as claimed in claim 8, wherein said control means includes a frequency detector for determining whether a signal received over said wiring connecting said control means and said receiver has a frequency within a predetermined permissible frequency range for said representative signal of said receiver.

15. A door operator system as claimed in claim 8, wherein said wiring comprises a two wire cable, said control means providing power to said transmitter and said receiver over said two wire cable.

16. An optical obstruction detection system for a door operator system which includes a door control circuit which connects to said obstruction detection system by wiring, and which regulates opening and closing of a controlled door so as to at least prevent closure of the door by determining whether a signal received from said obstruction detection system, over said wiring, has a frequency within a predetermined frequency range to represent that there is no obstruction present within a protected threshold of the door, said optical obstruction detection system comprising:

a transmitter for transmitting an intelligibly coded optical signal across a door threshold, said transmitter including an oscillator for generating a first repetitive signal at a first predetermined frequency, means for generating a second repetitive signal at a second predetermined frequency within said predetermined frequency range, and means for combining said first and second repetitive signals to provide said intelligibly encoded signal of said transmitter, and

a receiver adapted to receive an intelligibly encoded optical from said transmitter, said receiver including a detector for detecting said second repetitive signal of said transmitter, and applying means for applying said second repetitive signal, via said wiring, to a control means of a door operator when said detector detects said second repetitive signal.

17. An optical obstruction detection system as claimed in claim 16, wherein said means for generating said second repetitive signal includes a frequency divider means connected to said oscillator, said frequency divider means generating said second repetitive signal based upon said first repetitive signal from said oscillator.

18. An optical obstruction detection system as claimed in claim 17, wherein said first repetitive signal has a frequency of about 96 kHz and a duty cycle of about 50% and said second repetitive signal has frequency of about 375 Hz and a duty cycle with a high time of about 167 microseconds and a low time of about 2.49 milliseconds.

19. An optical obstruction detection system as claimed in claim 18, wherein said detector of said receiver includes an integrator.

20. An optical obstruction detection system as claimed in claim 16, wherein said wiring comprises a two wire cable, said transmitter and said receiver being adapted to receive power from a control means of a door operator system over said two-wire cable.