Mobile pellet stove with thermal barrier and ventilated firepot

• US 5,429,110 A
• Filed: 09/09/1994
• Issued: 07/04/1995
• Est. Priority Date: 09/09/1994
• Status: Expired due to Term

• Current Assignee: BURKE, LAWRENCE T. AND K. SUE, Terrence M. Burke, William L. Burke
• Original Assignee: TSD Industries, Inc.
• Inventors: Burke, Terrence M., Burke, Lawrence T.
• Primary Examiner(s): Yeung, James C.
• Application Number:
  US08/303,657
• Time in Patent Office: 298 Days
• Field of Search: 126/41 R, 126/39 R, 126/25 R, 126/73, 126/68, 126/10, 126/67, 126/7, 110/110, 110/297, 110/233, 110/102, 99/447, 99/476, 99/450, 99/482
• US Class Current: 126/25.00R
• CPC Class Codes: A47J 37/0704 with horizontal fire box
• CPC Class Codes: F23K 3/16 Over-feed arrangements
• CPC Class Codes: F23M 5/085 using air or other gas as the cooling medium
• CPC Class Codes: F24B 1/024 for pulverulent fuels

Abstract

A pellet stove or grill includes a housing (10) divided by a thermal barrier (43), which is defined by a spaced pair of partitions (20, 21), into a hot compartment (23) and a cold compartment (47). The hot compartment includes a ventilated firepot (44) suspended within an air channel (40) that communicates with the cold compartment through the thermal barrier. The cold compartment is subdivided by a funnel (22) into a fuel pellet storage compartment (24) thereabove and an electrical compartment (25) therebelow. The electrical compartment includes a motorized, fuel conveyer (37) for feeding fuel pellets (31 ) from the storage compartment, down a chute (38) that extends through the thermal barrier, and into the firepot in the hot compartment for combustion. The chute includes a portion that is positioned within and communicates with the thermal barrier. An air blower (34) drives fresh air into the electrical compartment and into the thermal barrier through an aperture (50) in one of the partitions. The air is conducted directly from the thermal barrier into the chute and then into the hot compartment. Thus air is continuously being circulated through the thermal barrier to cool it, thereby insulating the cold compartment, which stores the fuel pellets and houses the electrical components, from the heat generated in the hot compartment.

Claims

1. A stove for converting fuel to heat, comprising:

a housing,

a thermal partition means comprising first and second parallel, spaced-apart vertical walls defining a thermal barrier therebetween, said thermal partition means arranged within said housing and dividing said housing into a hot side for receiving and burning said fuel therein to produce heat, and a cold side insulated from said heat, said second of said walls including an outlet therein for communication between said thermal barrier and said cold side, said cold side including a fuel hopper for holding fuel,

a chute extending downwardly from said fuel hopper into said hot side through said thermal barrier, said chute having a portion positioned within and communicating with said thermal barrier and extending into said hot side through said outlet,

fuel feeding means mounted in said fuel hopper at an upper end of said chute, said fuel feeding means adapted to feed fuel from said fuel hopper down said chute and into said hot side for combustion,

an air blower for supplying fresh air from outside of said stove into said cold side,

said thermal partition means dividing all of said air supplied from outside of said stove into said cold side into two portions, a first portion and a second portion, said two portions constituting all of said air supplied from outside said stove,

said thermal partition means being arranged to conduct all of said first portion of said air through said thermal partition means into said hot side for enhancing combustion in said hot side,

said thermal partition means conducting said second portion of said air into said thermal barrier, said thermal barrier being arranged to force all of said second portion into said chute and through said outlet into said hot side, such that all of said second portion of said air is conducted directly from said thermal barrier into said chute and then into said hot side,

whereby when said fuel is fed by said fuel feeding means into said hot side and ignited to produce heat, said thermal barrier is cooled by said second portion of fresh air supplied by said air blower, whereafter all of said second portion of said air will be conducted into said hot side, so that said second portion of said air cools said thermal barrier to prevent heat from said hot side from reaching said cold side and all of said air supplied from outside of said stove is ultimately used to enhance combustion in said hot side.

2. The stove of claim 1 wherein said fuel feeding means comprises a motorized conveyor for removing said fuel from said fuel storage hopper and a gravity chute for directing said fuel from said conveyor into said hot side.

3. The stove of claim 1 wherein when said thermal partition means comprises said first wall, said first wall being shorter than said second wall so that said first wall has an open portion at a bottom thereof so that said fresh air supplied from outside said stove into said cold side passes through said open portion into said thermal barrier and into said hot side.

4. The stove of claim 1 wherein said hot side includes a fire pot positioned so that said first portion of air is directed below said fire pot and said second portion of air is directed above said fire pot.

5. The stove of claim 1, further including a grill positioned in said hot side and adapted to receive food thereon for cooking.

6. The stove of claim 5, further including a drip pan positioned under said grill and adapted to catch drips from said food.

7. The stove of claim 6 wherein said drip pan is slidably positionable within said hot side said drip pan adapted to receive fire rocks thereon for spreading and temporarily retaining said heat.

20. The stove of claim 6 wherein said drip pan is slidably positionable within said hot side said drip pan adapted to receive fire rocks thereon for spreading and temporarily retaining said heat.

8. A stove for converting fuel to heat, comprising:

a housing,

a thermal partition means comprising first and second parallel, spaced-apart vertical walls defining a thermal barrier therebetween, said thermal partition means arranged within said housing and dividing said housing into a hot side for receiving and burning said fuel therein to produce heat, and a cold side insulated from said heat, said second of said walls including an outlet therein for communication between said thermal barrier means and said cold side, said cold side including a fuel hopper for holding fuel,

fuel feeding means mounted under said fuel hopper for removing said fuel from said fuel hopper.

a chute extending downwardly from said fuel feeding means into said hot side through said thermal barrier, said chute having a portion positioned within and communicating with said thermal barrier, said chute having a distal end extending through said outlet and into said hot side,

a firepot positioned in said hot side under said distal end of said chute,

an air blower for supplying fresh air from an exterior of said stove into said cold side,

said thermal partition means arranged to cause all of said air fed into said cold side to divide into first and second portions, such that said first portion goes through said thermal barrier to said hot side, and said second portion goes into said thermal barrier and thence into said chute and through said outlet so that all of said air supplied from outside said stove will be supplied into said hot side via a first path through said thermal barrier or via a second path into said thermal barrier, into said chute, and through said outlet,

whereby when said fuel is stored in said fuel storage hopper, said fuel feeding means feeds said fuel therefrom down said chute and into said firepot, and when said fuel in said firepot is ignited and heat is produced, said thermal barrier is cooled by said fresh air supplied by said air blower, so that said cold side is insulated by the cooled thermal barrier from said heat in said hot side, and all of said air supplied from outside of said stove is ultimately used to enhance combustion in said hot side.

9. The stove of claim 8 wherein said fuel feeding means comprises a motorized rotor.

10. The stove of claim 8 wherein when said thermal partition means comprises said first wall, said first wall being shorter than said second wall so that said first wall has an open portion at a bottom thereof so that said fresh air supplied from outside said stove into said second side passes through said open portion into said thermal barrier and into said hot side.

11. The stove of claim 8, further including a grill positioned in said hot side above said firepot said grill adapted to receive food thereon for cooking.

12. The stove of claim 11, further including a drip pan positioned between said grill and said firepot, said drip pan adapted to catch drips from said food.

13. The stove of claim 12 wherein said drip pan is slidably positionable within said hot side said drip pan adapted to receive fire rocks thereon for spreading and temporarily retaining said heat.

14. A stove for converting fuel to heat, comprising:

a housing,

a thermal partition comprising first and second parallel, spaced-apart vertical walls defining a thermal barrier therebetween, said thermal partition arranged within said housing and dividing said housing into a hot side for receiving and burning said fuel therein to produce heat, and a cold side insulated from said heat, said second wall including an outlet for communication between said thermal barrier and said cold side, said cold side including a fuel hopper for holding fuel,

a chute extending downwardly from said fuel hopper into said hot side through said thermal barrier, said chute having a portion positioned within and communicating with said thermal barrier,

a fuel feeder mounted in said fuel hopper at an upper end of said chute, said fuel feeder arranged to feed fuel from said fuel hopper down said chute and into said hot side for combustion,

an air blower for supplying fresh air from outside of said stove into said cold side,

an aperture in said thermal partition for conducting a first portion of said fresh air supplied to said cold side through said thermal partition into said hot side for enhancing combustion in said hot side,

said first and second vertical walls being shaped and positioned to conduct a second portion of said fresh air, constituting all of the rest of said fresh air other than said first portion thereof, into said thermal barrier, said thermal barrier having only one outlet for said air so that all of said second portion of said air travels down said chute and into said hot side, such that all of said second portion of said air is conducted directly from said thermal barrier into said chute and then into said hot side, such that all of said fresh air from outside of said stove will be supplied either through said thermal partition to said hot side or into said thermal barrier down said chute, and into said hot side

whereby when said fuel is fed by said fuel feeding means into said hot side and ignited to produce heat, said thermal barrier is cooled by said second portion of fresh air supplied by said air blower, whereafter all of said second portion of said air will be conducted into said hot side, so that said second portion of said air cools said thermal barrier to prevent heat from said hot side from reaching said cold side and all of said air supplied from outside of said stove is ultimately used to enhance combustion in said hot side.

15. The stove of claim 14 whereto said hot side includes a fire pot positioned so that said first portion of air is directed below said fire pot and said second portion of air is directed above said fire pot.

16. The stove of claim 14 wherein said fuel feeding means comprises a motorized conveyor for removing said fuel from said fuel storage hopper and a gravity chute for directing said fuel from said conveyor into said hot side.

17. The stove of claim 14 wherein said hot side includes a fire pot positioned so that said first portion of air is directed below said fire pot and said second portion of air is directed above said fire pot.

18. The stove of claim 14, further including a grill positioned in said hot side and adapted to receive food thereon for cooking.

19. The stove of claim 18, further including a drip pan positioned under said grill and adapted to catch drips from said food.