Operator for a sliding overhead door

• US 5,429,170 A
• Filed: 11/02/1993
• Issued: 07/04/1995
• Est. Priority Date: 11/02/1993
• Status: Expired due to Fees

• Current Assignee: Hisami Nogaki
• Original Assignee: Hisami Nogaki
• Inventors: Nogaki, Hisami
• Primary Examiner(s): Johnson, Blair M.
• Application Number:
  US08/106,222
• Time in Patent Office: 609 Days
• Field of Search: 160/201, 160/188, 160/209
• US Class Current: 160/201
• CPC Class Codes: E05D 15/24 consisting of parts connected at their edges
• CPC Class Codes: E05D 15/445 specially adapted for overhead wings
• CPC Class Codes: E05F 15/668 for overhead wings
• CPC Class Codes: E05F 15/67 operated by flexible or rigid rack-and-pinion arrangements
• CPC Class Codes: E05F 15/673 operated by screw-and-nut mechanisms
• CPC Class Codes: E05F 15/70 with automatic actuation
• CPC Class Codes: E05Y 2201/214 Disengaging means
• CPC Class Codes: E05Y 2201/244 by manual operation
• CPC Class Codes: E05Y 2201/626 Levers
• CPC Class Codes: E05Y 2201/654 Cables
• CPC Class Codes: E05Y 2800/426 against unauthorised use, e.g. keys
• CPC Class Codes: E05Y 2900/106 for garages
• CPC Class Codes: E05Y 2900/516 for trucks or trailers
• CPC Class Codes: E05Y 2900/532 Back doors or end doors

Abstract

An apparatus is provided for operating a segmented sliding overhead door. The door is of the type for sliding in a pair of side tracks mounted at either side of the door between a dosed vertical position and an open horizontal position. A driver is mounted at the side-to-side center of the door and extends away from an interior side of the door. The driver includes a screw drive shaft adapted to be mounted horizontally above the door. A motor is engaged with the drive shaft and provides reversible rotational drive force to the drive shaft. A drive shaft coupling unit engages the drive shaft for moving along the drive shaft in response to rotation of the drive shaft. A track assembly engages and supports the rotating drive shaft and guides the coupling unit in linear travel along the drive shaft. A door connecting rod assembly serves to rigidly jam the door against the floor when the door is in the fully closed position, and connects the carrier unit to the door for moving the door along the side tracks. Preferably, a safety release is included for releasing the connecting rod assembly from the door so that the door may be manually operated. The apparatus is particularly shock resistant.

Claims

1. An operating apparatus for a segmented sliding overhead door of the type for sliding in a pair of tracks mounted at either side of the door between a closed vertical position and an open horizontal position, the apparatus comprising:

a drive means mounted at the approximate side-to-side center of the door and extending away from an interior side of the door, including a screw drive shaft adapted to be mounted above the door, in an approximately horizontal orientation, and a prime mover engaged with the drive shaft and providing reversible rotational drive force to the drive shaft, and a drive shaft coupling unit engaged on the drive shaft for moving along the drive shaft in response to drive shaft rotation;

a track assembly adapted for engagement with the drive shaft, and the coupling unit for supporting the same and for guiding the coupling unit in linear travel along the drive shaft;

a door connecting rod assembly including a first, second and third straight and rigid connecting rods, the first and second of the connecting rods being pivotally engaged end-to-end, while the third of the connecting rods is pivotally joined at its ends to the first and to the second of the connecting rods respectively and thereby joining same, the three rods forming the sides of a triangle, the third of the rods further being slidably engaged to at least one of the first and second of the rods such that the first and second rods may mutually pivot from a first position forming a right angle therebetween, to a second position forming an obtuse angle therebetween, the third of the rods controlling the extent of the maximum obtuse angle achieved in the second position, an urging means interconnecting the third of the rods and one of the first and second of the rods such that the third of the rods is urged to move to open the obtuse angle, further, the rod assembly being pivotally interconnected between the coupling unit and the door such that with the door in the closed position, the coupling unit is at a fully rearward position, the rod assembly forming a right angle with the first of the rods in a generally vertical position and the second of the rods in a generally horizontal position, the door thereby being jammed between the rod assembly and a floor, and with the door in the open position, the coupling unit being forward of the fully rearward position, the rod assembly following the coupling unit with the first and second of the rods forming the obtuse angle.

2. The operating apparatus for a segmented sliding overhead door of the type for sliding in a pair of tracks mounted at either side of the door between a closed vertical position and an open horizontal position of claim 1 wherein the coupling unit includes a wheel plate supported by at least two wheels engaging the track assembly and moving thereon, the wheel plate having a horizontal slot for engaging a load carrier arm portion of a load carrier unit assembly, said unit assembly being engaged with the drive shaft such that the wheel plate is shock isolated from the load carrier arm portion, the wheel plate experiencing direction change hysteresis with respect to the load carrier arm.

3. The operating apparatus for a segmented sliding overhead door of the type for sliding in a pair of tracks mounted at either side of the door between a closed vertical position and an open horizontal position of claim 1 further comprising a means for releasing the pivotal connection between the second rod and the door so that the door may be manually operated.

4. The operating apparatus for a segmented sliding overhead door of the type for sliding in a pair of tracks mounted at either side of the door between a closed vertical position and an open horizontal position of claim 3 wherein the releasing means includes a sliding removable pivot pin and a pull cord attached thereto and extending downwardly, the door further including a hole for the pull cord to extend therethrough for access from an exterior side of the door.

5. The operating apparatus for a segmented sliding overhead door of the type for sliding in a pair of tracks mounted at either side of the door between a closed vertical position and an open horizontal position of claim 1 further comprising a pair of shaft supports slidably engaged within the track assembly and spaced apart on either side of the coupling unit, each of the shaft supports having a clearance hole therein for sliding engagement with the shaft, the shaft supports being mutually interconnected by at least two shaft support connecting rods arranged in parallel with the shaft, whereby screw shaft flexure is dampened by the presence of the shaft supports and the connecting rods.

6. The operating apparatus for a segmented sliding overhead door of the type for sliding in a pair of tracks mounted at either side of the door between a closed vertical position and an open horizontal position of claim 1 wherein the track assembly includes a concave up-facing surface adjacent to the screw shaft for supporting the screw shaft and for providing re-lubrication of the shaft from a lubricant dripping from the shaft onto the surface.

7. The operating apparatus for a segmented sliding overhead door of the type for sliding in a pair of tracks mounted at either side of the door between a closed vertical position and an open horizontal position of claim 2 further comprising a means for engaging the connecting rod assembly with the track assembly so when the rod assembly is disconnected from the door, the rod assembly is forced by the manually opened door into a position above the door for clearance with the door, such that the door moves under the track assembly without contacting the connecting rod assembly.

8. The operating apparatus for a segmented sliding overhead door of the type for sliding in a pair of tracks mounted at either side of the door between a closed vertical position and an open horizontal position of claim 7 wherein the engaging means for engaging the rod assembly with the track assembly includes a spring loaded pin normally held by the first connecting rod in pressure contact against the wheel plate, and an engagement hole in the wheel plate for accepting the pin when the rod assembly is forced into the upward position by the door, the pin moving into and engaging the engagement hole to prevent the rod assembly from dropping after the door is moved away from the rod assembly, the pin being slidably retrieved from the engagement hole in order to drop the rod assembly for reconnection with the door.

9. The operating apparatus for a segmented sliding overhead door of the type for sliding in a pair of tracks mounted at either side of the door between a closed vertical position and an open horizontal position of claim 1 wherein the coupling unit further includes a load carrier containing the coupling unit engaged with the drive screw, the load carrier further including interior walls upon which the coupling unit presses for transferring screw torque to the load carrier and the load carrier arm, the load carrier and coupling unit together providing shock isolation between the door and the prime mover.

10. An operating apparatus for a segmented sliding overhead door moveable along a pair of tracks positioned on either side of a door between a vertical closed position and a horizontal open position, the tracks including a vertical portion and a horizontal portion joined by a curved portion, said apparatus comprising:

drive means mounted between said horizontal portion of said tracks and operable for moving a coupling unit towards and away from said vertical portion;

door connecting means having an upper end connected to said coupling unit and an opposite end connected to said door below said horizontal portion of said tracks;

release means operable for disconnecting said connecting means from said door to permit manual elevation of said door from said closed position to said open position;

characterized in that after disconnection from said door said connecting means are urged upwardly by said door to an out-of-the-way position above said door in response to said manual elevation of said door; and

engaging means for retaining said door connecting means in said out-of-the-way position irrespective of the position of said door.

11. An operating apparatus for a segmented sliding overhead door moveable along a pair of tracks positioned on either side of a door between a vertical closed position and a horizontal open position, the tracks including a vertical portion and a horizontal portion joined by a curved portion, said apparatus comprising:

drive means mounted between said horizontal portion of said tracks and operable for moving a coupling unit towards and away from said vertical portion;

door connecting means having an upper end connected to said coupling unit and an opposite end connected to said door below said horizontal portion of said tracks, said door connecting means being pivotable between an L-shaped configuration in said closed position of the door and an elongated generally I-shaped configuration in said open position of said door; and

release means operable for disconnecting said connecting means from said door to permit manual elevation of said door from said closed position to said open position;

characterized in that after disconnection from said door said connecting means are urged upwardly by said door to an out-of-the-way position above said door in response to said manual elevation of said door and said connecting means are urged by said door to said I-shaped configuration in response to said manual elevation of said door from said closed position to said open position so as to reduce the space required by said connecting means above said door in said out-of-the-way position.

12. The apparatus of claim 11 wherein said door connecting means assume an elongated configuration to reduce the space required by said connecting means above said door in said out-of-the-way position.

13. The apparatus of claim 11 wherein said door connecting assembly comprises a first member pivoted at an upper end thereof to said coupling unit and having a lower end, a second member having a first end pivoted to said door and a second end pivoted to said lower end, and means for limiting the angular displacement between said first and second member from a generally right angular configuration to an obtuse angular configuration during travel of said door between said open and closed positions in response to movement of said coupling unit.

14. The apparatus of claim 11 wherein said door connecting means are mounted to said coupling unit for movement between a normal condition wherein said connecting means extend below said horizontal portion of said tracks and an out-of-the-way position wherein said connecting means is displaced above said horizontal portion of the tracks to clear passage for said door along said tracks.

15. The apparatus of claim 14 wherein said door connecting means are pivotably mounted to said coupling unit.

16. The apparatus of claim 11 further comprising engaging means for retaining said door connecting means in said out-of-the-way position irrespective of the position of said door.

17. The apparatus of claim 14 wherein said drive means have a screw drive shaft extending parallel to and between said horizontal portion of said tracks and said coupling unit is engaged on said drive shaft for movement therealong in response to rotation of the drive shaft, wherein said door connecting means are pivotably mounted to said coupling unit on one side of said drive shaft, so as to permit said connecting means to pivot between said normal condition and said out-of-the-way position across a plane defined by said horizontal portion of the tracks.

18. A cargo door operating apparatus for a cargo vehicle having a cargo enclosure with a segmented sliding overhead door moveable along a pair of tracks positioned on either side of the door between a vertical closed position and an horizontal open position, the tracks including a vertical portion and a horizontal portion joined by a curved portion, said apparatus comprising;

drive means mounted between said horizontal portion of said tracks and operable for moving a coupling unit towards and away from said vertical portion;

a door connecting assembly pivoted at one end thereof to said coupling unit and connected at an opposite end thereof to an interior side of said door;

release means operable from an exterior side of said door for disconnecting said opposite end from said door to permit manual elevation of said door from said closed position to said open position;

said connecting means being upwardly displaceable by said door to an out-of-the-way position above said door in response to said manual elevation of said door.

19. The apparatus of claim 18 wherein said opposite end hangs freely below said horizontal portion of said tracks after disconnection from said door and is pushed upwardly by said door during manual raising of the door thereby pivoting the door connecting assembly upwardly and out of the path of the door.

20. The apparatus of claim 18 wherein said door connecting assembly has a first configuration when connected to said door in said closed position and assumes a space saving second configuration when displaced to said out-of-the-way position.

21. The apparatus of claim 18 further comprising engaging means operative for retaining said door connecting means in said out-of-the-way position independently of the position of said door.

22. The apparatus of claim 18 wherein said release means comprise a pin normally inserted through aligned holes in said connecting means and said door, and a pull cord attached to said pin and extending to said exterior side of the door.

23. An operating apparatus for a segmented overhead door slideable along a pair of tracks positioned on either side of a door between a vertical closed position and an horizontal open position, the tracks including a vertical portion and a horizontal portion joined by a curved portion, said apparatus comprising:

drive means mounted between said horizontal portion of said tracks and operable for moving a coupling unit towards and away from said vertical portion;

a door connecting assembly comprising a first member pivoted at an upper end thereof to said coupling unit and having a lower end, a second member having a first end pivoted to said door and a second end pivoted to said lower end, and means for limiting the angular displacement between said first and second member from a generally right angular configuration to an obtuse angular configuration during travel of said door between said open and closed positions in response to movement of said coupling unit; and

release means operable for disconnecting said second member from said door to allow the door to be manually lifted to said open position along said tracks;

characterized in that manual lifting of said door operates to lift said connecting assembly out of the path of the door and also urges said connecting assembly to said obtuse angular configuration.

24. The apparatus of claim 23 wherein said drive means have a screw drive shaft extending parallel to and between said horizontal portion of said tracks and said coupling unit is engaged on said drive shaft for movement therealong in response to rotation of the drive shaft, wherein said door connecting means are pivotably mounted to said coupling unit on one side of said drive shaft, so as to permit said connecting means to pivot between said normal condition and said out-of-the-way position across a plane defined by said horizontal portion of the tracks.

25. An operating apparatus for a segmented sliding overhead door moveable along a pair of tracks positioned on either side of a door between a vertical closed position and a horizontal open position, the tracks including a vertical portion and a horizontal portion joined by a curved portion, said apparatus comprising:

drive means mounted between said horizontal portion of said tracks and operable for moving a coupling unit towards and away from said vertical portion;

door connecting means having a first member pivoted at an upper end thereof to said coupling unit and having a lower end, a second member having a first end pivoted to said door below said horizontal portion of said tracks and a second end pivoted to said lower end, and means for limiting the angular displacement between said first and second member from a generally right angular configuration to an obtuse angular configuration during travel of said door between said open and closed positions in response to movement of said coupling unit;

release means operable for disconnecting said connecting means from said door to permit manual elevation of said door from said closed position to said open position;

characterized in that after disconnection from said door said connecting means are urged upwardly by said door to an out-of-the-way position above said door in response to said manual elevation of said door.

26. A cargo door operating apparatus for a cargo vehicle having a cargo enclosure with a segmented sliding overhead door moveable along a pair of tracks positioned on either side of the door between a vertical closed position and an horizontal open position, the tracks including a vertical portion and a horizontal portion joined by a curved portion, said apparatus comprising;

drive means mounted between said horizontal portion of said tracks and operable for moving a coupling unit towards and away from said vertical portion;

a door connecting assembly pivoted at one end thereof to said coupling unit and connected at an opposite end thereof to an interior side of said door;

release means operable from an exterior side of said door for disconnecting said opposite end from said door to permit manual elevation of said door from said closed position to said open position;

such that said opposite end hangs freely below said horizontal portion of said tracks after disconnection from said door and is pushed upwardly by said door during manual raising of the door thereby pivoting the door connecting assembly upwardly to an out-of-the-way position out of the path of the door; and

engaging means for retaining said door connecting means in said out-of-the-way position irrespective of the position of said door.