Unibody vertical forage mixer with weighing mechanism

• US 5,429,436 A
• Filed: 07/05/1994
• Issued: 07/04/1995
• Est. Priority Date: 07/05/1994
• Status: Expired due to Fees

• Current Assignee: Arts-Way Manufacturing Company
• Original Assignee: Arts-Way Manufacturing Company
• Inventors: Stone, Thomas E.
• Primary Examiner(s): Simone, Timothy F.
• Assistant Examiner(s): COOLEY, CHARLES E
• Application Number:
  US08/270,369
• Time in Patent Office: 364 Days
• Field of Search: 366/64, 366/65, 366/50, 366/141, 366/186, 366/192, 366/194-196, 366/302, 366/314, 366/318, 366/319, 366/323, 366/603, 241/101.7, 241/186.2, 241/186.4, 241/186.5, 414/21, 414/501-505, 414/523, 414/526-528, 414/532
• US Class Current: 366/141
• CPC Class Codes: A01F 29/005 for disintegrating and cutting up bales of hay, straw or fodder for unrolling round bales A01D87/127
• CPC Class Codes: A01K 5/004 with mixing or shredding element rotating on vertical axis
• CPC Class Codes: B01F 2101/18 Mixing animal food ingredients
• CPC Class Codes: B01F 27/113 Propeller-shaped stirrers for producing an axial flow, e.g. shaped like a ship or aircraft propeller
• CPC Class Codes: B01F 27/2322 with parallel axes
• CPC Class Codes: B01F 27/60 with stirrers rotating about a horizontal or inclined axis
• CPC Class Codes: B01F 27/80 with stirrers rotating about a substantially vertical axis
• CPC Class Codes: B01F 27/9212 with conical helices
• CPC Class Codes: B01F 33/502 Vehicle-mounted mixing devices
• CPC Class Codes: B01F 33/5023 the vehicle being a trailer which is hand moved or coupled to self-propelling vehicles
• CPC Class Codes: Y10S 366/603 Animal food mixer

Abstract

A vertical forage mixer is of a unibody-type construction to provide an especially strong and durable unit. The major components of the vertical forage mixer are secured-together, typically by welding, so that the various components are combined and tied together into a structure in which there is no need to isolate one component from any of the other components. A detachable weigh bar and hub combination assembly can be provided. A discharge conveyor can be included which features an adjustable conveyor run for varying discharge locations. A comb assembly can be associated with the discharge conveyor in order to facilitate even outflow of mixed forage or removal of foreign materials. A scroll assembly is also provided which is of a cantilevered variety and which is especially durable and facilitates aggressive mixing, including cutting when desired.

Claims

1. A transportable vertical mixer for forage materials, the vertical mixer having a unibody construction and comprising:

a generally frusto-conical mixing tub assembly having a mixing tub member with a wide-mouthed access opening for receiving forage material within the mixing tub assembly;

a generally vertical mixing auger assembly rotatably mounted within said mixing tub assembly;

a chassis assembly which supports said mixing tub assembly and to which said mixing tub assembly is secured, said chassis assembly having a plurality of wheels rotatably mounted therefrom by virtue of which the vertical mixer is transportable from one location to another;

an observation platform assembly secured both to said chassis assembly and to said mixing tub assembly; and

a weighing mechanism which is in weight-receiving engagement with said chassis assembly, said weighing mechanism measures the weight of the entire vertical mixer including said mixing tub assembly, said mixing auger assembly, said chassis assembly and said observation platform assembly, together with any forage material and anything else which is in or on the vertical mixer.

2. The vertical mixer in accordance with claim 1, wherein said tub assembly, said chassis assembly and said observation platform assembly comprise a solid weldment defining at least a portion of said unibody construction of the vertical mixer.

3. The vertical mixer in accordance with claim 1, wherein said chassis assembly includes a main chassis component and a tongue component, said main chassis component and tongue component forming a solid weldment, and said observation platform assembly is welded to both said mixing tub assembly and said tongue component.

4. The vertical mixer in accordance with claim 2, wherein said chassis assembly includes a main chassis component and a tongue component, said main chassis component and tongue component forming a solid weldment, and said observation platform assembly is welded to both said mixing tub assembly and said tongue component.

5. The vertical mixer in accordance with claim 1, wherein said observation platform assembly is welded to both of said mixing tub assembly and to said chassis assembly.

6. The vertical mixer in accordance with claim 2, wherein said observation platform assembly is welded to both of said mixing tub assembly and to said chassis assembly.

7. The vertical mixer in accordance with claim 1, wherein said chassis assembly includes a tongue component having a projecting flange at a rear portion thereof and a chassis component having a slot at a front portion thereof, and said tongue component flange is inserted into and secured to said chassis component slot.

8. The vertical mixer in accordance with claim 1, wherein said mixing tub assembly includes a door for selectively opening and closing an opening through a sidewall of the mixing tub member, said mixing tub assembly includes a mixing tub bottom floor along the periphery of which is located a generally vertical side plate which extends around the periphery of the floor except at the location of said opening through the tub member sidewall in order to define a side plate gap, the side plate gap thus defining a substantially unobstructed pathway out of the mixing tub member when said side plate gap is unobstructed by said door.

9. The vertical mixer in accordance with claim 1, wherein said mixing tub assembly includes a sidewall and at least one adjustable forage holding assembly positioned at elongated openings through the sidewall of the mixing tub member, said adjustable forage holding assembly including a pivotally mounted holding blade having a plurality of adjustment locations and a stop member selectively positionable at each adjustment location, said adjustable forage holding assembly further including a movement assembly to impart pivoting movement to the holding blade, the extent of said pivoting movement being controlled by said stop member.

10. The vertical mixer in accordance with claim 1, further including a discharge conveyor assembly secured thereto, said discharge conveyor assembly providing a conveyed pathway extending between an outlet opening of the mixing tub member and a forage material discharge location, said discharge conveyor assembly including a stationary conveyor assembly and a movable conveyor assembly, said stationary conveyor assembly extending from a location at said opening the mixing tub member and to an end location, and said movable conveyor assembly extending from said end location of the stationary conveyor assembly to a free end thereof, said free end being adjustable between a top position generally above said end location of the stationary conveyor assembly and a bottom position which is below said end location of the stationary conveyor assembly.

11. The vertical mixer in accordance with claim 10, wherein said discharge conveyor assembly includes endless conveyor belting having an outside working surface with a raised pattern of a plurality of generally crescent-shaped members.

12. The vertical mixer in accordance with claim 11, wherein said endless belting is constructed of a material selected from the group consisting of rubber, synthetic rubber, and polymeric materials having a coefficient of friction on the order of or greater than synthetic rubber.

13. The vertical mixer in accordance with claim 1, further including a discharge conveyor assembly having a conveyed pathway and being mounted onto the vertical mixer and a comb assembly spaced above said discharge conveyor assembly.

14. The vertical mixer in accordance with claim 13, wherein said comb assembly includes a support bar positioned transversely with respect to the flow path of the discharge conveyor assembly, said support bar including a plurality of tines projecting generally downwardly therefrom.

15. The vertical mixer in accordance with claim 14, further including a biasing member for permitting movement of said tines in a direction generally coinciding with the conveyed pathway of the discharge conveyor assembly when a preselected force is exceeded.

16. The vertical mixer in accordance with claim 14, wherein at least some of said tines have magnetic properties.

17. The vertical mixer in accordance with claim 1, further including an axle securely mounted to said chassis assembly to which is secured at least one weigh bar assembly.

18. The vertical mixer in accordance with claim 1, further including an axle securely mounted to said chassis assembly to which is secured at least one weigh bar assembly to which at least one of said plurality of wheels is mounted for rotation.

19. The vertical mixer in accordance with claim 18, wherein said at least one weigh bar assembly includes a spindle mounted within said axle, said spindle including a slot to facilitate deflection of the at least one weigh bar assembly when mounted within the axle.

20. The vertical mixer in accordance with claim 18, further including a load cell positioned at a hitch end of the chassis assembly.

21. The vertical mixer in accordance with claim 18, wherein said at least one weigh bar assembly is located within the axle and is secured therein in a removable manner, the at least one weigh bar assembly and wheel being removable for shipping.

22. The vertical mixer in accordance with claim 1, wherein said mixing auger assembly includes a rotatable auger assembly rotatably secured to vertical tubing securely-fixed to the bottom of the mixing tub assembly and only to the bottom of the mixing tub assembly, said rotatable auger assembly being in driven relationship with a driving assembly which is in driven relationship with a source of rotational power.

23. The vertical mixer in accordance with claim 22, wherein the mixing auger assembly further includes a hold down assembly securing a rotatable drive tube to said driving assembly and to said rotatable auger assembly.

24. A transportable vertical mixer for forage materials, the vertical mixer having a unibody construction and comprising:

a mixing tub assembly having a mixing tub member with a wide-mouthed access opening for receiving forage material within the mixing tub assembly;

a generally vertical mixing auger assembly rotatably mounted within said mixing tub assembly;

a chassis assembly which supports said mixing tub assembly and to which said mixing tub assembly is secured, said chassis assembly having a plurality of wheels rotatably mounted therefrom by virtue of which the vertical mixer is transportable from one location to another;

a weighing mechanism which is in weight-receiving engagement with said chassis assembly, said weighing mechanism measures the weight of the entire vertical mixer including said mixing tub assembly, said mixing auger assembly, and said chassis assembly, together with any forage material and anything else which is in or on the vertical mixer; and

said mixing tub assembly includes a door for selectively opening and closing an opening through a sidewall of the mixing tub member, said mixing tub assembly includes a bottom floor along the periphery of which is located a generally vertical side plate which extends around the periphery of the floor except at the location of said opening through the tub member sidewall in order to define a side plate gap, the side plate gap thus defining a substantially unobstructed pathway out of the mixing tub member when said side plate gap is unobstructed by said door.

25. A vertical mixer for forage materials, the vertical mixer having a unibody construction and comprising:

a mixing tub assembly having a mixing tub member with a wide-mouthed access opening for receiving forage material within the mixing tub assembly;

a generally vertical mixing auger assembly rotatably mounted within said mixing tub assembly;

a chassis assembly which supports said mixing tub assembly and to which said mixing tub assembly is secured;

a mixer supporting assembly which supports the vertical mixer with respect to the ground;

a weighing mechanism which is in weight-receiving contact with said mixer supporting assembly and which measures the weight of the entire vertical mixer including said mixing tub assembly, said mixing auger assembly, and said chassis assembly, together with any forage material and anything else which is in or on the vertical mixer; and

a discharge conveyor assembly secured to said chassis assembly, said discharge conveyor assembly providing a conveyed pathway extending between an outlet opening of the mixing tub member and a forage material discharge location, said discharge conveyor assembly including a stationary conveyor assembly and a movable conveyor assembly, said stationary conveyor assembly extending from a location at said outlet opening of the mixing tub member and to an end location, and said movable conveyor assembly extending from said end location of the stationary conveyor assembly to a free end thereof, said free end being adjustable between a top position generally above said end location of the stationary conveyor assembly and a bottom position which is below said end location of the stationary conveyor assembly.

26. The vertical mixer in accordance with claim 25, wherein said discharge conveyor assembly includes endless conveyor belting with an outside working surface having a raised pattern of a plurality of generally crescent-shaped members.

27. The vertical mixer in accordance with claim 25, wherein said endless belting is constructed of a material selected from the group consisting of rubber, synthetic rubber, and polymeric materials having a coefficient of friction on the order of or greater than synthetic rubber.

28. A vertical mixer for forage materials, the vertical mixer having a unibody construction and comprising:

a mixing tub assembly having a wide-mouthed access opening for receiving forage material within the mixing tub assembly;

a generally vertical mixing auger assembly rotatably mounted within said mixing tub assembly;

a chassis assembly which supports said mixing tub assembly;

a weighing mechanism which is in operative weight-receiving engagement with said chassis assembly and which measures the weight of the entire vertical mixer including said mixing tub assembly, said mixing auger assembly, and said chassis assembly, together with any forage material and anything else which is in or on the vertical mixer; and

a discharge conveyor assembly having a conveyed pathway and being mounted onto the vertical mixer and a comb assembly having a plurality of generally downwardly depending tines spaced above said discharge conveyor assembly.

29. The vertical mixer in accordance with claim 28, wherein said comb assembly includes a support bar positioned transversely with respect to the flow path of the discharge conveyor assembly, said support bar having said plurality of tines secured thereto.

30. The vertical mixer in accordance with claim 28, further including a biasing member for permitting movement of said tines in a direction generally coinciding with the conveyed pathway of the discharge conveyor assembly when a preselected force is exceeded.

31. The vertical mixer in accordance with claim 28, wherein at least some of said tines have magnetic properties.

32. A transportable vertical mixer for forage materials, the vertical mixer having a unibody construction and comprising:

a mixing tub assembly having a wide-mouthed access opening for receiving forage material within the mixing tub assembly;

a generally vertical mixing auger assembly rotatably mounted within said mixing tub assembly;

a chassis assembly which supports said mixing tub assembly and to which said mixing tub assembly is secured, said chassis assembly having a plurality of wheels rotatably mounted therefrom by virtue of which the vertical mixer is transportable from one location to another;

an axle securely mounted to said chassis assembly to which is secured at least one weigh bar assembly to which at least one of said plurality of wheels is mounted for rotation; and

said at least one weigh bar assembly is a component of a weighing mechanism, and said weighing mechanism measures the weight of the entire vertical mixer including said mixing tub assembly, said mixing auger assembly, and said chassis assembly, together with any forage material and anything else which is in or on the vertical mixer.

33. The vertical mixer in accordance with claim 32, wherein said at least one weigh bar assembly includes a spindle mounted within said axle, said spindle including a slot to facilitate deflection of the at least one weigh bar assembly when mounted within the axle.

34. The vertical mixer in accordance with claim 32, further including a load cell positioned at a hitch end of the chassis assembly.

35. The vertical mixer in accordance with claim 32, wherein said at least one weigh bar assembly is located within the axle and is secured therein in a removable manner, the at least one weigh bar assembly and wheel being removable for shipping.

36. A transportable vertical mixer for forage materials, the vertical mixer having a unibody construction and comprising:

a generally frusto-conical mixing tub assembly having a mixing tub member with a wide-mouthed access opening for receiving forage material within the mixing tub assembly;

a generally vertical mixing auger assembly rotatably mounted within said mixing tub assembly;

a chassis assembly which supports said mixing tub assembly and to which said mixing tub member is secured, said chassis assembly having a plurality of wheels rotatably mounted therefrom by virtue of which the vertical mixer is transportable from one location to another;

a weighing mechanism connected to said chassis assembly, said weighing mechanism measures the weight of the entire vertical mixer including said mixing tub assembly, said mixing auger assembly, and said chassis assembly, together with any forage material and anything else which is in or on the vertical mixer; and

said mixing auger assembly includes a rotatable auger assembly rotatably secured to vertical tubing securely fixed to the bottom of the mixing tub assembly, and only thereto, said rotatable auger assembly being in driven relationship with a gear assembly which is in driven relationship with a source of rotational power.

37. The vertical mixer in accordance with claim 36, wherein the mixing auger assembly further includes a hold down assembly securing a rotatable drive tube to said gear assembly and to said rotatable auger assembly.